分类: KOSUN News

KOSUN exclusively manufacture solids control equipment,solids control system,mud recycling system,drilling waste management equipment,etc.Contact us N

  • Solid Control Equipment Drilling

    KOSUN offers Drilling Mud solids control equipment(Solid Control Equipment Drilling) for over 22 years.

    Solid Control Equipment Drilling includes Vertical Cutting Dryer,Decanter Centrifuge, Screw Conveyor ,desilters and so on.

    – Vertical Cutting Dryer:Kosun machinery (KOSUN) waste drilling fluid production of cuttings dryer for oil-based mud, by centrifugal separation principle, can effectively recover the cuttings in liquid phase composition, the solid phase becomes very dry, the drilling mud in the recovery, reduce the cost of drilling operation, but also reduces the the pollution of the environment, in accordance with international emission standards and environmental protection requirements. It can be used for drilling cuttings in land and ocean drilling.


    Vertical Cutting Dryer

    With the continuous improvement of environmental protection requirements, the major oil fields are faced with the problem of drilling waste disposal.

    – Decanter Centrifuge: Kosun's centrifuge also named "Decanter centrifuge", is used in separating suspension of solids phase with particle ≥2μm in diameter, and can be used at Environmental Protection Industry, Chemical Industry, Food Industry, Pharmaceutical Industry,and many other related industries, and can the replacement of GEA westfalia centrifuges or Alfa Laval centrifuge.


    Decanter Centrifuge-D Series

    – Screw Conveyor: KOSUN screw conveyor (Auger)can be used in drilling waste management projects, providing an effective and low-cost drilling cuttings transport system for offshore and onshore drilling rigs. Adopting a multi-sectional composite structure with each section of 12 feet (3.66m), the screw conveyor can be flexibly assembled on different drilling sites, with characteristics of simple operation, stable structure, strong adaptability and high safety, significantly improving the operating efficiency of equipment and reducing the cost and resources. The flights of screw conveyer adopt wear-resistant material to ensure its service life.


    Screw Conveyor

    The screw conveyor is designed based on strict safety standards. The U-shaped trough is equipped with grid shield to prevent foreign matters from entering and guarantee the safety of operators. The frame at the bottom can protect and support the screw conveyor, ensuring its structural stability.

    For more information about Solid Control Equipment Drilling:
    http://www.kosun.com/products/solids-control-equipment/
    (Editor:Kosun Lily.Wang)

  • Lists of KOSUN Solids Control Equipment

    Xi’an KOSUN Machinery Co., Ltd. was founded in 1992. KOSUN is a state-level high-tech enterprise integrating environmental products R&D, production and sales, general project contracting and environmental management services. KOSUN is committed to the quality policy of “Good Faith, Quality Goods and Transcendence” and is based on the Chinese market to provide worldwide users with all kinds of professional solid-liquid separation products and comprehensive treatment services.

    Lists of KOSUN Solids Control Equipment:

    Solids Control Equipment
    Hi G dryer, DC Series Decanter Centrifuge, Decanter Centrifuge-D Series, Shale Shaker Screen, Hydrocyclone, Screw Pump, Linear Motion Shale Shaker, Diesel tank, Desilter, Desander, Shear Pump, Mud Agitator, Mud Gun, Balanced Elliptical Motion Shaker, Centrifugal Pump, Jet Mud Mixer, Water tank, Submersible Slurry Pump, Vacuum Degasser, Drilling Fluid Tank, Mud Cleaner.

    Drilling Waste Management
    Screw Conveyor, DC Series Decanter Centrifuge for sale, Decanter Centrifuge-D Series, Mud Agitator, Vertical Cutting Dryer.

    Hdd Mud Recycle Equipment
    KSMR-200 / KSMR-100/ KSMR-500  Mud circulation, Recovery and Purification System.

    TBM Slurry Separation, Slurry Separation Unit
    KD-100/ KD-250/ KD-425/ KD-500 Slurry Treatment System

    Waste Manage Equipment
    Decanter Centrifuge-D Series, Screw Pump, Linear Motion Shale Shaker.

    2 Phase Decanter Centrifuge
    3 Phase Decanter Centrifuge

    Solid Control System
    Arctic Solids Control System, Skid-mounted Solids Control System, Mobile Solids Control System.

    KOSUN products are typically applied to the following three fields:
    (1) Petrochemical field: petroleum solids control equipment and system, zero discharge of drilling mud, and upstream & downstream products of petrochemical industry;
    (2) Environmental protection field: centrifuge environmental industry, tailing treatment/ore classification, soil ecological restoration, chemical/parmaceutical/food processing, etc.;
    (3) Infrastructure field: HDD, metro tunnel shield construction, pipe gallery laying, diaphragm wall, pile foundation slurry, riverway and lake dredging, etc. (Editor:Kosun Lily.Wang)

  • What’s the best way to solve oilfield drilling waste?

    The best way to solve oilfield drilling waste is to use Kosun solids control equipment and drilling waste treatment equipment.Oil and gas wells cannot be drilled without creating waste. However, with good waste management practices, the amount of waste can be reduced. By far, the greatest volume of waste generated in the drilling process is drilled cuttings.


    drilling waste treatment equipment

    The first step is to use good solids control equipment, such asKosun linear motion shale shaker, mud cleaner, and decanter centrifuges etc.When operated properly, the solids control equipment removes drilled solids from the mud, maintaining the rheology and thereby decreasing the need for dilution. Good solids control equipment operated properly also yields drier solids. Both decreased dilution and drier solids reduces waste and increase profits for the operator.

    The second step is to use good drilling waste treatment equipment, such as vertical cutting dryer, big bowl big volume decanter centrifuge, drilling waste collection box, dewatering unit etc.

    Drilling waste management company – Kosun, from China, are searching drilling mud treatment and disposal methods for 25 years,  manufacturing quality drilling cuttings waste management system and serving the clients around the world. (Editor:Kosun Lily.Wang)

  • Kosun Desilter and Centrifugal Pump Sending to Australia

    On the morning of August 17,2017, Kosun Desilter and Centrifugal Pump Sending to Australia.It’s the third order made by the client and he said that he will continue to cooperate with us.


    Characteristics of  Kosun desilter:
    1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan;
    2. Clamp type for easy maintenance;
    3. Compact design with small footprint;
    4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4" or 5" cones for different capacities;
    5. Flexible fast connection is available for user assembly.

    In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.


    desilter

    Characteristics of Kosun centrifugal pump:
    1. Tungsten carbide mechanical seal;
    2. The design on impeller lowers axial thrust loads and makes it easier for installation, repairing and maintenance.

    When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.


    centrifugal pump

    KOSUN is committed to providing professional solids control equipment and integrated solutions for customers.KOSUN is looking forward to cooperating with more customers at home and abroad for joint development! (Editor:Kosun Lily.Wang)

  • Home Party Activity- KOSUN Solids Control

    On August 12, 2017 , KOSUN organized Home Party Activity. The purpose of this activity is to allow employees to relax and exercise, enrich their life, and strengthen the cohesion.


    During the Party,we cooked by our ourselves and there were three main cooks in our team, they were very great!There were balloons, Red wine, beer, cakes, Hot pot, Dumplings, Hand and foot,KTV, billiards, Mahjong and so on.All of these thing made us spent very Funny and excited day.


    The most interesting game was “werewolf killed”,most of us participated in this game.


    Founded in 1992, Kosun is the leader in China’s solids control industry, and specialize in drilling waste management related machines, construction machines and environment production machines. such as solids control equipment, centrifuges, HDD machine, pumps, shakers, and etc., including 25 categories of products. and can also customize packaged design and matching products.

  • 3-Phase Horizontal Decanter Centrifuge Suppliers

    3-phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.


    Decanter Centrifuge Manufacturers

    3-Phase Separation Horizontal Decanter Centrifuge Suppliers:
    1. KOSUN Machinery Co., Ltd
    Founded in 1992, Kosun is the leader in China’s solids control industry, and specialize in drilling waste management related machines, construction machines and environment production machines. such as  solids control equipment, centrifuges, HDD machine, pumps, shakers, and etc., including 25 categories of products. and can also customize packaged design and matching products.

    2.DRITZ Separation – a division of the Andritz Group
    ANDRITZ Separation, trusted partner for process solutions for waste water treatment. There is a wide range of challenges in municipal drinking water and waste water treatment: whereas in developing countries the focus is often on setting up a base structure for drinking water and wastewater, in industrialized countries water quality, efficiency and recycling of residual …

    3.GN Decanter Centrifuge Ltd
    Horizontal Decanter Centrifuge and Vertical Decanter Centrifuge to process drilling fluids/mud and other industial slurries to the highest environmental standards. Specializing in complete line equipment & shaker screens.International Brand for Mud Solids Control & Drilling Waste Management.

    4.Elgin Separation Solutions
    Founded in 1864 in Elgin, Illinois, Elgin has evolved into a worldwide leader in design, manufacture and service of specialized processing equipment in the Oil & Gas, Mining, Coal, Aggregates, Minerals, Water, and Pipeline Construction Industries. With vertically integrated manufacturing and design capabilities, Elgin brings to its customers a unique experience that …

    5. Shanghai Centrifuge Institute Co., Ltd
    Shanghai Centrifuge Institute Co., Ltd., established in 1958, located on the beautiful Huangpu River bank, is a subsidiary of Shanghai Electric Group Co., Ltd. SCI was engaged in the research and manufacturing of ultra-high-speed centrifuges for national defense science in the early days, and has developed into a high-tech enterprise which developed the most horizontal Decanter Centrifuge…(Editor:Kosun Lily.Wang)

  • KOSUN Industry Knowledge Sharing Helping us Serve Customers Better

    In order to build a professional team,Kosun organized an Industry knowledge Sharing Meeting on August 10, 2017 at the conference room.KOSUN CEO Mr. Geng and all the staff participated the meeting.
     
    Founded in 1992, KOSUN is a state-level high-tech enterprise integrating environmental products R&D, production and sales, general project contracting and environmental management services.So far, Kexun products widely used in major domestic oil fields and has been exported to the United States, Russia, South Korea Italy, Poland, Egypt, Iran, Algeria, Turkey, Kazakhstan, Singapore, Australia, more than 50 countries and regions.KOSUN business involves three areas: Engineering machinery industry, Environmental protection industry, Petrochemical industry.


    Kosun solids control

     
    During the Industry Knowledge Sharing Meeting, KOSUN CEO Mr. Geng made a detailed introduction about the company's overall structure and products, in addition,made a clear exposition of the company's strategic objectives. Mr. Geng Pointed out that “Classification of municipal waste”is KOSUN main business development direction in the flowing half year. Then KOUN General manager Mr. Wang and manager Mr. Guo shared product knowledge and experience in different areas, all the staff actively participated in the sharing meeting.
     
    Through the sharing meeting, all the staff of KOSUN not only had a In-depth understanding of the company overall structure and products, but also well awared of the importance of professional knowledge of the industry.The sharing meeting can help us serve customers better.

  • Theory and Introduction of Solids Control system

    The continuing trend of more stringent environmental regulations around the world will require more and more solids control system to be implemented to minimize haul off of drilling waste not to mention the cost saving on equipment such as mud pumps and mud motors.


    solids control system

    Theory of  Solids Control system:Drilling fluid and equipment maintenance cost can decrease greatly when proper solids control practices are utilized. From a fluid control stand point it would be desirable in most cases to remove all drilled solids. Although this is possible, it would be cost prohibitive. The goal of a solids control system is to achieve the balance between mechanical solids separation and dilution that will result in drill solids being maintained at an acceptable level with a minimum of cost.

    The state of the art solids control system includes improved versions of this original equipment, first introduce into the oil industry many years ago. Although much more efficient and robust the core technology has change little over the past few decades.

    Summary of Effective Solids Control system:
    1.Obtain solids removal equipment for your operation.
    2.Remove as many drilled cuttings as possible before being pumped back down the bore hole.
    3.Do not by pass the shale shaker or other solid control equipment while drilling.
    4.Use the smallest mesh screen possible on the shale shaker.This will change from formation to formation.
    5.Maintain an adequate inventory of recommended spare parts.
    6.Train & assign rig personnel to be responsible for equipment operation & maintenance.

    The future path of solids control system will continue to increase the overall removal efficiency of undesirable solids from the drilling mud. This will include continued improvements in shale shakers and screen life. Research investigating alternate technology such as using vacuum techniques and different motions may prove more effective in the future. (Editor:Kosun Lily.Wang)

  • Top 10 Solid Control System companies List

    *M-I SWACO, a Schlumberger company, offers drilling fluid systems to improve drilling performance, technology to maximize production, and environmental solutions to safely manage waste volumes. Schlumberger is the world’s leading supplier of technology, integrated project management and information solutions to customers working in the oil and gas industry worldwide.

    *Derrick solids control: Derrick is a community which consists of co-workers, distributors, sales representatives, and customers. Derrick universal presence is comprised of thousands of individuals in countries around the globe.

    *Nov solids control

    *Kosun solids control: KOSUN is the leader in China’s solids control industry and expert in drilling waste management. KOSUN is capable of providing customers with such four series as oil & gas drilling solid control system, centrifuges, drilling waste treatment equipment and drilling security equipment, including 25 categories of products, and can also customize packaged design and matching products of oil & gas drilling rigs for drilling contractors. The products provided by KOSUN are extensively used in oil & gas drilling and workover, coalbed methane drilling, shale gas drilling, water well, geothermal well drilling, trenchless horizontal directional crossing projects, mine gravel staged treatment, tailings treatment, rive dredging works, municipal environment-friendly sewage treatment, industrial wastewater treatment, fruit juice purification, waste oil recovery and purification treatment, etc.

    Since its establishment in 1992, KOSUN has been the major supplier of solids control products in the field of China’s oil & gas drilling equipment, the earliest and only one decanter centrifuge manufacturer in five provinces of Northwest China, and the producer of the first-generation high-frequency drilling fluids shale shaker in China.

    Nowadays, KOSUN possesses three factories all over the world: the first one specializing in producing solid control system and centrifuges in Xi’an China, the second one manufacturing all kinds of drilling fluid tanks, water tanks, oil tanks and pressure containers in Xianyang China, and the third one producing various drilling fluid tanks, oil tanks, water tanks and camps in Aktobe Kazakhstan.

    *Advanced solids control
    *Bos solids control
    *Brandt solids control
    *Brightway solids control
    *Kayden solids control
    *Liquid solids control

    *Newalta solids control: Newalta is a leading provider of innovative engineered environmental solutions that enable customers to reduce disposal, enhance recycling and recover valuable resources from oil and gas exploration and production waste streams. (Editor:Kosun Lily.Wang)

  • Main Equipment for Solid Control System

    Recent years, with the requirement of high working efficiency in drilling industry, a new system has been designed and developed in some big solid control manufacturer, and the system is called “solid control system”. Kosun as the leading original manufacturer of solid control equipment and drilling waste management unit, the “solid control system” is not a problem for us.How to understand solid control system? As the professional solid control system manufacturer, we have our own understanding about this system.


    Solid Control System

    In Kosun’s words, solid control system is also called drilling fluids purification system, primarily applied for solids control and solid-fluid separation in drilling fluids so that the drilling mud might be recycled. Consisted of 3-7 module composite tanks and configured with 4 phases of purification equipment, it is fit for 2000-7000 meter oil drilling processes. The whole system is innovative with the bottoms of its purification tanks made to be conical and its edges equipped with mud agitating system to prevent solids from depositing. Besides, its tanks and bins may be comparted or united depending on the demands of drilling processes. Each of them is connected to another via pipe network in which the valves at the bottom of suction pipes are flexible while being opened, but can turn to be a good seal when closed.

    Main Equipment for Solid Control System:

     

    The first main equipment for solid control system should be the vacuum degasser,We could analytics from the function of vacuum degasser. Generally speaking, horizontal vacuum degasser will be used to separate the gas from the drilling solids. What’s the reason to do like that? Because we should do everything to prevent any dangerous elements in oil & gas drilling fields. That’s why we should put the vacuum degasser as the first role.

    The second one should be mud cleaner. KOSUN MD Series Mud Cleaner is the second stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

    The third equipment, we think it should be shale shaker (with necessary steel frame shaker screen). Actually, after the drilling solids have been transported and fed into vacuum degasser and mud cleaner, the third step is going with shale shaker. Commonly, we still need to be transported the solids onto the shale shaker, or we could say onto the surface of shaker screen. The equipment of transporting we should use is centrifugal sand pump or screw pump; and we may use shear pump to cut the drilling solids into small one if they are in big size. With the different design of the shaker screen’s mesh, we could get the drilling solids separated in different sizes.
     
    The fourth equipment should be the decanter centrifuge. KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G. In solid control system, decanter centrifuge has been popularly used, which is also the popular one for drilling waste management. In this step, we could not only get the result of separating, but also we could separate the oil from the drilling solids, even if the oil is just a little part.

    Of course, the whole equipment must be mounted on the top of drilling mud tank, which is a kind of basic equipment for both solid control system and drilling waste management (vertical cutting dryer is the core equipment for this system), but it is a kind of powerful equipment.
    (Editor:Kosun Lily.Wang)