分类: KOSUN News

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  • Underground Works Construction Slurry Treatment

    The slurry in underground works construction should be treated, purified and recycled for reuse. The slurry can be treated with shale shaker, hydrocyclone, flow channels, sedimentation tanks or forced dehydration. Waste sludge and residues should be disposed of in accordance with the relevant provisions of environmental protection. Compared with other slurry treatment methods, using special matched slurry treatment equipment can greatly increase the speed and efficiency of slurry circulation and ensure the normal and efficient construction of underground works.


    Underground Works Construction Slurry Treatment

     
    KOSUN has specially designed and developed supporting slurry treatment system for the characteristics of underground works. There are many successful application cases for slurry treatment in the underground works construction field and good results have been achieved.
     
    Black Rhino KD series Slurry Treatment Plant of KOSUN Environmental mainly consists of shale shaker, desander, gravel pump and tapered tank. The shake shaker is equipped with coarse and fine screens, the coarse screens can remove coarse particles from mud, and the fine screens on desander and shake shaker can remove smaller granulated sand.Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.
     
    Equipment parts of the Slurry Treatment Plant are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions. This is a kind of product that can be deeply customized. KOSUN can select color for equipment appearance according to the customer’s requirements.

  • River Sediment Disposal in Cities and Downtowns

    The main purpose of  river sediment disposal:
    1. The reduction of sludge will reduce technical difficulties and economic pressure for final disposal.
    2. Harmless, because the sewage sludge contains a large number of pollutants, it must be avoided through harmless treatment to cause secondary pollution and meet environmental protection requirements.
    3.Resources, sludge is rich in nutrients, and has certain resource utilization conditions.


    River Sediment Disposal

     
    River Sediment Disposal Technology
    KOSUN Environmental River Sediment Disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental River Sediment Disposal technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.
     
    In recent years, BRRD series Black Rhino environmental River Sediment Disposal methods , independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to sediment disposal according to the field hydrogeological conditions.

  • Sediment Disposal of Urban Landscape Lakes

    Urban landscape lakes are the closest parts of nature and human beings. With the development of social economy and the improvement of people’s living standards, the rapid development of urban industry, long-term and disorderly discharge of industrial and domestic sewage, and widespread urban lake pollution and fouling Large amounts of pollutants are deposited in the sediments of lakes, causing black and stinky bottom sludge, which seriously damages the ecological environment and threatens the physical and mental health of urban residents.


    Sediment Disposal of Urban Landscape Lakes

     
    Traditional sediment disposal of urban landscape lakes methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental sediment disposal of urban landscape lakes methods , independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to sediment disposal according to the field hydrogeological conditions.
     
    KOSUN Environmental sediment disposal of urban landscape lakes technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

  • KOSUN Successfully Won the bid for Kuwait National Petroleum Corporation (KOC) Project

    Recently, Xi'an KOSUN Environmental Engineering Co., Ltd. (hereinafter referred to as “KOSUN Environmental”) successfully won the bid for Kuwait Oil Company's (KOC) 3000HP drilling rig supporting project. The project mainly consists of the design, manufacture, installation, commissioning, and on-site service of two sets of 9,000-meter oil drilling rig equipment. The contracted orders amount to several million US dollars and has now entered an intense production phase.
     
    oil drilling equipment manufacturers

    Kuwait is an important member of the Organization of Petroleum Exporting Countries (OPEC). Its proven crude oil reserves account for about 10% of the world's total crude oil reserves, ranking fourth in the world. KOC's technical requirements are the industry's highest standards. This successful bid marks that KOSUN Environmental will rank among the world's leading oil drilling equipment manufacturers. It is a concrete manifestation of "China's wisdom-making" toward a world-class standard.
     
    oil drilling equipment manufacturers

    The corporate vision of KOSUN Environmental is to be a leader in both solid waste treatment industry and industrial clean production, and to develop into an integrated provider of system integration, complete equipment, engineering construction, commissioning & operation and maintenance management in the environmental sludge treatment. Though KOSUN Environmental was the first time to become a Kuwait National Oil Company product supplier, in the past 15 years, KOSUN brand has provided hundreds of sets of solid-control devices for customers in the international market, with customers in Southeast Asia, Russia, and the United States. More than 40 countries and regions such as Europe and the Middle East have successively obtained a series of qualification certificates such as the American API certificate and the European Union CE certificate. KOSUN has won recognition from the industry with dozens of technical patents and good reputation.

    Through this cooperation with Kuwait National Oil Company (KOC), while achieving good economic benefits, it also promoted the linkage and cooperation of the industrial chain within the economic zone, and KOSUN Environmental will continue to manufacture advanced equipment for domestic and foreign customers.

  • River Channel Sludge Treatment Technology

    KOSUN environmental river channel sludge treatment technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

     

    Environmental River Channel Sludge Treatment Technology Flowchart:

     

    River Channel Sludge Treatment Technology

     

    Successful cases of KOSUN Environmental River Channel Sludge TreatmentTechnology:

    In October 2017, KOSUN Environmental Black Rhino BRRD series equipment facilitated the local riverway dredging project in Yantai, Shandong. In the project, Black Rhino river channel sludge treatment system, designed and manufactured by KOSUN Environmental, treated about 40,000m³ bottom mud polluted by medium and severe heavy metal and shortened the period of river regulation. A large amount of polluted river sand was backfilled into the river channel after being purified by the system, which effectively reduced the subsequent treatment cost of the project.
     

  • KOSUN Successful Cases in Recent Years

    Subway Construction Work Mud Environment-friendly Treatment Site – Guangdong – China
    From 2017 to 2018, KOSUN Environmental Black Rhino KD-500 slurry separation equipment was used in underground diaphragm wall construction of double wheel trench cutter in the Guangdong Subway Project, China. The maximum capacity of the equipment was up to 500m3/h and the separation size was 30~40μm. The high handling capacity and high-quality recycled mud guaranteed the rapid tunneling of double wheel trench cutter. Moreover, the unique two and three-staged separation switching technology made the equipment easily meet the construction requirements of different stratums.


    slurry separation equipment

     
    Drilling Oil-base Mud Treatment Site – Russia
    In 2017, KOSUN Environmental cryophylactic mud solids control system was applied in the oilfield block drilling operations of Russian Lukoil. The actual capacity of the cryophylactic system was 240m3/h. During the drilling operations, the system’s cable troughs and exposed steam pipelines were contained in thermal insulation sheds, along with the thermal insulation system, which guaranteed the normal operation of solids control system in the local severe alpine environment.


    Drilling Oil-base Mud Treatment

     
    Transmountain Pipe-jacking Operation Slurry Treatment Site of Guanjingkou Water Conservancy & Hydropower Complex Project – Chongqing – China
    In 2016, a large AVN2000 retractable pipe-jacking machine of Herrenknecht AG, equipped with KOSUN Environmental Black Rhino KD series slurry separation system, guaranteed the smooth progress of construction with high-efficiency handling capacity and high-quality recycled mud, and was highly praised by the customer. The less water content in discharged solids and stable and reliable product performance greatly reduced the operating cost.
     
    Daqing Oilfield Oily Sludge Treatment Site – Daqing Heilongjiang – China
    In September 2017, KOSUN Environmental DC450-1000 decanter centrifuge dedicated for mud facilitated the oily sludge treatment in the central oily sludge treatment station at Daqing Oilfield. The field capacity of this project was up to 20m3/h. The treated solids had low water content and the liquid was clear, which completely met the customer’s operating requirements.
     
    Bauxite Tailings Disposal Site – Fiji
    In September 2016, KOSUN Environmental Black Rhino products facilitated the local bauxite tailings disposal project in South Island of the Republic of Fiji in Southeast Asia. The project owner used 400m3/h Black Rhino tailings disposal system, designed and manufactured by KOSUN Environmental, to greatly reduce the red mud discharge on site, enhance the recycling of water resource and the mining speed, improve the ore quality (purity) and save the mining cost.

    Riverway Dredging

     
    Riverway Dredging Site – Yantai Shandong – China
    In October 2017, KOSUN Environmental Black Rhino BRRD series equipment facilitated the local riverway dredging project in Yantai, Shandong. In the project, Black Rhino riverway dredging system, designed and manufactured by KOSUN Environmental, treated about 40,000m3 bottom mud polluted by medium and severe heavy metal and shortened the period of river regulation. A large amount of polluted river sand was backfilled into the river channel after being purified by the system, which effectively reduced the subsequent treatment cost of the project.

  • River Dredging Sludge Disposal-KOSUN

    Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental sludge treatment equipment, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river dredging sludge disposal according to the field hydrogeological conditions.


    river dredging sludge disposal

     
    Applications of river dredging sludge disposal technology:
    -River sediment disposal in cities and downtowns;
    -Sediment disposal of urban landscape lakes and drinking water sources;
    -Reservoir sediment disposal;
    -River channel regulation and river sludge disposal technology.
     
    KOSUN Environmental river dredging sludge disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

  • KOSUN Oily Sludge Treatment Solutions

    KOSUN Oily Sludge Treatment Solutions:
    -Air Flotation Solution of Oily Sludge Separating & Recycling System
    -Oily Sludge Skid-mounted Treatment System
    -Electric Radiation Thermal Desorption Treatment Process


    Oily Sludge Treatment

     
    In recent years, along with higher and higher requirements of the State’s environmental regulations, and increasing environmental law enforcement efforts, the pollution control over and resource utilization of solid waste generated during production have been a significant problem in the petroleum industry. Oily sludge has been listed in the used mineral oil (Class HW08) of the National Catalogue of Hazardous Wastes, and meanwhile relevant laws, like the Cleaner Production Promotion Law of PRC and the Prevention and Control of Environment Pollution Caused by Solid Wastes, require that oily sludge must be harmlessly treated.
     
    KOSUN Environmental follows closely the national policies, energetically develops environment-friendly sludge treatment and soil remediation equipment by integrating vibrating separation, centrifugal separation technologies and fluid mechanics to solve the solid-liquid separation during the environmental waste treatment, reduces the pollutant discharge, recycles available resources and meets the local government’s discharge standards and environmental requirements by dint of the subsequent processing functions.
     
    Applications of KOSUN Oily Sludge Treatment:
    -Drilling waste mud
    -Oily Sludge in Tank Bottom at Oil Field United Station
    -Oilfield Failed Oil
    -Natural Settling Dewatering Intermediate Sediment Isolation Layer at Oil Field United Station
    -Deoiling Treatment on Drilling Oil-base Mud at Oil Field
    -Oily Sludge of Steamship Fuel Oil and Lubricating Oil Discharged by Separator
    -Waste Machinery Oil and Emulsified Oil Treatment
    -Coal Tar in Coal Chemical Industry
    -Waste Water of Fracturing Fluid and Flowback Fluid
    -Ageing Oil at Oil Field United Station
    -Complicated Mixed Oily Sludge in Industrial Oily Sludge Dump Pit at Oil Field
    -Oily Scum Generated in Oilfield Water Treatment
    -Oily Sludge in Bottom of Ocean Shipping Oil Tanker
    -Oily Sludge Treatment at Oil Chemical Plant
    -Oily Scum and Bottom Sediment in Water Treatment at Oil Refinery
    -Other Mineral Oil Sludge Treatment

  • KOSUN Oil-based Mud Treatment System Sold to Sichuan Again

    “Shale gas exploitation is a capital-intensive industry with high investment. The greater test lies in the control of costs.” Xia Yishan, expert on energy strategy issues at the China Institute of International Studies, said that the key to shale gas development lies in large-scale profitable development. It is necessary to focus on the choice of equipment in the mining process. It is necessary to save environmental protection and reduce costs as much as possible.


    oil-based mud treatment system

     
    KOSUN was once again recognized by customers with its excellent technical level and advanced equipment. The drilling-related treatment of oil-based mud in the Yibin Shale Gas Drilling Project in Sichuan Province not only reduced the processing cost of mud outbound transportation but also Environmental protection.
     
    At present, this set of oil-based mud treatment system has been sent to Sichuan Yibin shale gas development and construction site after strict production, assembly and testing procedures.


    oil-based mud treatment system

     
    KOSUN's environmentally-friendly oil-based mud treatment system has a large-capacity continuous feed device, which can handle up to 40-60 tons per hour. High-efficiency solid-liquid separation minimizes the amount of fluid contained in drill cuttings and the solid phase oil content after treatment is under 5%, effective separation and recovery of a large number of reusable drilling fluids. This system adopts PLC integrated control, with automatic alarm indicator, which can monitor temperature, torque, oil quantity and running time. It is easy to operate, safe and reliable.

  • Customized Equipment for Tailings Treatment

    KOSUN  customized equipment for tailings treatment is a new process for tailings disposal that is emerging in recent years, which not only is advanced and feasible in technology, but can maximize the economic benefits of mining enterprises. Dry flotation tailings treatment process equipment of KOSUN Environmental mainly consists of classifying cyclone group, high-frequency coarse-screen shaker, high-efficiency deep-cone thickener, high-pressure filter press, etc.

    customized equipment for tailings treatment

     
    KOSUN  customized equipment for tailings treatment is mainly used in tailings dewatering treatment of ore dressing plant to achieve the purpose of dry tailings stacking, recycle available resources and reduce environment pollution.
     
    Dry flotation tailings Treatment Process Flow:
    Dry flotation tailings treatment adopts the processes of floatation, centrifugal dewatering and dry discharge. Tailings are transported by slurry pump through buffer trough to high-speed VFD decanter centrifuge. After the high-speed separation by centrifuge, all liquid returns to ore grinding and classifying operation for recycling, and solids are transported by belt conveyor to tailings pond for dry layered stacking so as to guarantee the long-term safety of tailings pond.