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  • KOSUN 5000 type oil sludge treatment system is in urgent production

    Recently, KOSUN received an order for 2 sets of large oil sludge treatment system, which is now in urgent production. The 5000 type oil sludge treatment system is mainly divided into the following modules: separation and fluidization module, water washing separation module, dosing system module, solid-liquid separation module, etc. The main equipment is shale shaker, agitator, sewage pump, scraper, various tanks and pumps, etc.
     
    oil sludge treatment system
     
    Oil sludge refers to the solid waste containing oil produced in the process of drilling, mining, transportation, refining and oil sewage treatment in oil fields. Oil field sludge oil in a large number of stench, and source of bacteria, parasites, copper, zinc, chromium, and harmful chemical tests, such as gong, if not timely solve processing, adopt the most primitive way – direct emissions, it not only takes up a large number of cultivated land, and to the surrounding soil of crop cultivation, water, air, and the ecological environment will have serious damage and corrosion.
     
    Long-term storage and release of oil sludge in oil fields will cause great harm. At present, oil sludge waste pollution is common in all oil fields, and oil sludge from oil fields is classified as HW08 level hazardous waste by the national environmental protection agency. Treating oil sludge is an important task of oil field environmental protection. Based on the analysis of the production and characteristics of oilfield sludge, the environmental pollution problem can be solved by five oilfield sludge treatment methods. At present, 5 oil sludge treatment methods have been widely and effectively applied in oil fields at home and abroad: 1) hot washing + centrifugal dehydration + thermal analysis 2) tempering + centrifugal dehydration 3) organic solvent extraction 4) biological treatment 5) incineration.
     
    For more information about KOSUN oil sludge treatment system and process, please email office@adkosun.com.
     

  • KOSUN Green Uranium Exploration Drilling Fluid Processing Equipment will be sent

    With the progress of China's society, people have come to realize the importance of ecological environment. In the development process, the use of uranium geological resources is inevitable. Carrying out uranium geological exploration is an inevitable social problem. The impact of traditional geological exploration work on the environment is particularly great. The present social situation in China requires that geological damage should be minimized in geological survey. KOSUN Green Uranium Exploration Drilling Fluid Processing Equipment can actually solve the useless solid phase in drilling fluid during uranium exploration and drilling construction, improve drilling efficiency, solve the problem of drilling fluid discharge, and realize the comprehensive implementation of green uranium exploration.
     
     
    Uranium Exploration Drilling Fluid Processing Equipment
     
    KOSUN Green Uranium Exploration Drilling Fluid Processing Equipment  consists of fluid collecting tank buried in underground , the surface of the drilling fluid collecting tank equipped with 1# pump, pump out of the pipe connection desander, below the desander includes Screening tank, on the tank contains 2# pump, 2# pump pumping pipe to except desand and desilt machine,and there is a desand and desilt tank in below. The desand and desilt tank can install a three-way valve and 3# pump ,The pump hose is connected to the drilling fluid distribution tank, which instaled mud agitators, drilling fluid tank can through a hose connected with drilling rig mud pump.
     
    KOSUN Green Uranium Exploration Drilling Fluid Processing method includes the following steps: first, the drilling fluid used in drilling flows out of the well head, passes through the screen on the mud collector box, enters the mud collector box through primary filtration, is pumped through 1# pump to the desander for primary solid control treatment, the cuttings pass through the screen into the waste residue collector box, and the drilling fluid is collected in the screen tank; Then, the drilling fluid in the screening tank is pumped to the desander and desilter through2# pump for secondary solid control treatment. The light weight drilling fluid flows directly into the mud preparation tank. The heavy drilling fluid is screened and collected in the desilter and the sediment is collected in the waste sludge collection box 2. Finally, the drilling fluid is pumped to the drilling fluid mixing tank for performance maintenance and slurry mixing by the 3# pump. Finally, the drilling fluid is pumped to the borehole for circulation by the mud pump. The green environmental protection drilling fluid processing equipment with small volume, high performance, easy to move, high degree of intelligence.
     
    For more information, please contact us by email office@adkosun.com.

  • KOSUN Oil Based Mud Treatment System for Daqing Oilfield

    Recently, A set of Oil Based Mud Treatment System of KOSUN has been successfully sold to Daqing Oilfield. The main equipment of the Oil Based Mud Treatment System includes Vertical cutting dryer, decander centrifuge, mud agitators, screw conveyors, mud tanks and electrical systems. This Oil Based Mud Treatment System will be delivered by the end of this month.
     
    Oil Based Mud Treatment System

     
    Working principle of KOSUN Oil Based Mud Treatment System:

    Oil-base mud cuttings enter the top hopper of vertical centrifuge and fall onto its internal separation area. The internal cone rotates at a high speed of 900RPM and generates a centrifugal force of 430G. For density difference between liquid and solids, mud is hurled out of surface of drilling cuttings and passes through screens, and solids are retained inside the screens. And then, liquid is discharged from the liquid outlet and dry solids are discharged from the bottom of equipment.

     
    Treatment Effects of KOSUN Oil Based Mud Treatment System:
    For oil-base and synthetic-base mud: water content of solids treated by the vertical centrifuge is below 6%.
     
    Features & Benefits of KOSUN Oil Based Mud Treatment System:
    1.Efficient solid-liquid separation. Liquid content of treated solids is up to national and industrial standards.
    2.Effective recovery of treated liquid for recycling in drilling solids control system.
    3.Greatly reduce solid discharge volume, drilling fluid cost and waste management cost.
    4.Meet field operation requirements on zero discharge of drilling waste.
    5.Rotate at a high speed of 900RPM to generate a centrifugal force of 430G and effectively separate liquid from cuttings.
    6.Flights coated with wear-resistant material and metal screens for longer service life.
    7.Intelligent pulse jet control system effectively prevents screen blockage.
    8.Separate oil circuit lubricating and cooling system for simple and reliable operation.
    9.Integrated programmable control system for safe and convenient operation.
    10.Feed/discharge ports can be equipped with screw conveyors to facilitate drilling cuttings conveying and continuous equipment operation.
    Send an equiry by email office@adkosun.com.

  • ZJ15 Solid control system for Turkmenistan customer

    As a leading manufacturer in the solid control industry, KOSUN has successively provided thousands of solid control systems to customers all over the world. Recently, KOSUN delivered a ZJ15 solids control system to a customer in Turkmenistan, which will be used for drilling mud recovery at the oil drilling site.

     

    solids control system

     

     

    This ZJ15 Solid control system is equipped with 3 mud tanks, 2 mud cleaners, 4 centrifugal pumps, 2 mud agitators and 1 set electrical system.
     

    solids control equipment

     

    Mud cleaner is a three-in-one equipment, such as desander, desilter and shale shaker, which can remove sand and dirt solid in the drilling fluid. A drying screen under the cyclone unit is used to recover large quantities of liquid from the discharged waste. KOSUN has a full range of solids control equipment, if you have the needs, please feel free to contact us by email sales@adkosun.com.
     

  • KOSUN TBM Muck Separation System has been successfully put into use

    Recently, KOSUN TBM Muck Separation System has been successfully put into use in a subway project at home, A belt conveyor system is used to transport freshly excavated muck from the depth of the tunnel to the feed hopper of the muck separation system on the surface. Finally, the separated coarse sand and fine sand is transported to trucks by belt puller, and the residue is separated and dried by classification, realizing the reuse of inorganic raw materials, water resources and realizing the recovery and reuse of the muck, which also produces good economic benefits.


    TBM Muck Treatment System

    With the rapid development of economy, urban rail transit has become an important part of urban infrastructure construction. At the same time, a variety of environmental problems brought by rail transit construction have always been a difficult problem for the government and construction companies, among which the treatment of a large amount of muck caused by shield construction is an important problem. Due to the characteristics of high mud content and high water content, the Muck produced by shield will inevitably leak during transportation, which will cause certain pollution to the environment. In order to clear the muck in time, a lot of clean water is needed when transporting. In some cases, the problem of shield construction is also hindered due to the failure of the waste soil transportation in time.


    TBM Muck Separation System

    Although some solid-liquid separation equipment is also used to separate sand and mud, the existing technology still needs further improvement. At present, it is a difficult problem to deal with the muck generated by shield tunneling. If directly transported out of the country, not only the cost is high, but also will be left on the road, creating dust. At the same time, the muck contains a large amount of reusable sand, stone, soil, water, bentonite and foam, which will cause a huge waste of resources.

  • KOSUN Oil Based Mud System is to be Completed

    After months of hard work by KOSUN team, an oil-based mud system is to be Completed, and ready for shipment.
     
    oil-based mud system
     
    Oil-based mud is a drilling fluid used in drilling engineering. It is composed of oil as the continuous phase and water as the dispersed phase in conjunction with emulsifiers, wetting agents and gellants. The oil base can be diesel, kerosene, fuel oil, selected crude oil or mineral oil.
     
    oil-based mud treatment
     
    KOSUN oil-based mud systems are designed for a range of demanding applications. Our portfolio includes oil-based drilling fluids engineered specifically for technically challenging applications, including onshore and offshore shelf operations.
     
    vertical cuttings dryer
     
    KOSUN oil-based mud system is that using the principle of centrifugal to separate oil from oil-based mud. That is the specialized centrifugal separation equipment. It is vertical cuttings dryer. After centrifugal treatment, Water-based mud and composite mud: Water content 8-10%, oil-based mud: water content≤6%, OOC≤3%. and this equipment is environmental and low cost treatment method. So it is the most popular measure to disposal oil-based mud.(Editor:Kosun Lily Wang)

    Tag:oil-based mud system 
     

  • 1 billion tons of solid waste have been treated by KOSUN equipment

    Since May 2019, KOSUN has assisted the world's largest conglomerate oilfield, the 1 billion ton mahu oilfield in karamay, Xinjiang province, to treat oily sludge in oil production, reduce and dispose of solid waste generated in oil production, and recover the usable oil.


    oily sludge treatment equipment1

     
    KOSUN is a professional company providing comprehensive solutions to solid waste treatment in the field of energy conservation and environmental protection, which focuses on development and services of complete technologies and equipment of sludge reduction and resource utilization.KOSUN Environmental can provide customers with such sludge reduction services as general contracting for sludge treatment, sludge treatment mobile station service, complete solutions to sludge treatment, etc.


    oily sludge treatment equipment2

     
    According to statistics, the pollutant treatment market scale is between 100 and 150 billion yuan every year. According to the equipment investment is 1.5 to 2 times of  is more than 150 billion yuan, and the overall size of the oil and gas pollution treatment market is estimated to be more than 300 billion yuan. With the promotion of the new environmental protection law, the environmental protection requirements for oil fields are getting higher and higher in various regions. This is good for the sludge treatment industry, and the market prospect of oily sludge treatment is broad.


    oily sludge treatment equipment

     
    The implementation of this project will promote the economic benefits and environmental protection, comprehensive utilization of resources and the development of clean production in petroleum industry. KOSUN will continue to promote new product research and development, welcome to consult and cooperate!

  • KOSUN 2020 production work has been fully launched

    KOSUN as a professional manufacturer for solids control, drilling waste management equipment and system since 1992, with API, CE and ISO certified. With the gradual easing of the epidemic, KOSUN has resumed work and production, and has invested in new work and life, Production work in 2020 has also been fully launched.
     
    Recent work progress this week: A batch of solid control equipment​ for Russia is being packed up for shipment; the rivet weld working of mud treatment units for Ukraine is also being carried out in an orderly manner; the drilling waste system for Xinjiang,China is fully put into production; a batch of shaker screen for Iran is also under intense processing. At the same time, continue to track new inquiries and intent orders, new product development plans are also on the agenda.
     

  • KOSUN receiving orders and production normally

    As the professional manufacturer for solids control, drilling waste management equipment and system since 1992, with API, CE and ISO certified, KOSUN has more than 100 employees, since the "COVID-19" spread, we cancelled party and travel plans, delayed work, and kept an eye on the progress of the epidemic。
     
    With the approval of relevant departments, under the premise of ensuring the safety and control of health and epidemic prevention, KOSUN started construction in three batches starting from February 28. Considering the epidemic situation before the start of work, various measures were taken to ensure the health and safety of employees: arrange all employees for nucleic acid testing; disinfect the office twice a day; employees must wear masks to work, and can only enter the company after the doorman has taken a temperature measurement; prohibition Fever patients enter, and external personnel, such as handling and transporting goods, must wear masks and take temperature measurements before they are released.

    Only one week after the start of work, all work has returned to normal, and the ordered goods have been produced normally, and many new inquiries and intention orders have been received. After the holiday break, every employee re-entered the work with full enthusiasm and worked hard to overcome the adverse effects brought by the epidemic. the time of Spring blossoms, the starting point of the struggle.


                                                Daily disinfection and sterilization of office, canteen and dormitory

          The production workshop is disinfected and sterilized daily, the assembly workshop starts in an orderly manner, and the
                                                            production tasks are completed with safety and quantity.
                                          

                                                           Office staff are basically on duty, wearing masks to work

  • KOSUN SJ20 drilling waste treatment system successfully sent to Russia

    Recently, a set of KOSUN drilling waste treatment system has been completed and successfully sent to a project site in Russia.


     
    This system is a drilling waste treatment system integrating machines and electrical control. The system mainly consists of skid-mounted tank, KOSUN VC-800 cuttings dryer, centrifuge, screw pump, mud agitator and electrical control system. After the drilling waste is treated by the dryer, the solids are discharged, and the liquid mud enters the skid-mounted tank. Then, the screw pump suctions the mud from the tank to the centrifuge. After the centrifuge treatment, the solids are discharged and the liquid mud directly outflows for recycling, which benefits from the design characteristics of several important processes in the system that can treat the mud by stages and can also mix the mud.


     
    The KOSUN VC-800 cuttings dryer in this system is a continuous screen-type centrifuge, which can automatically control the feeding for solid-liquid separation. The cuttings dryer is used to recover liquid-phase drilling fluid from cuttings. By applying a high centrifugal acceleration force to the cuttings, the dryer improves the effect of separating the liquid from cuttings. By further purification, the expensive liquid phase in the active mud system can be retrieved, and both the waste volume at the rig site and its treatment cost are reduced. This system can recover the lost mud and return it to the active mud system. For diesel-based, mineral oil-based and synthetic oil-based mud, this recovery system works well and yields a remarkable effect.


     
    If you have a need for drilling waste treatment, please feel free to contact us for more information!