分类: KOSUN News

KOSUN exclusively manufacture solids control equipment,solids control system,mud recycling system,drilling waste management equipment,etc.Contact us N

  • KOSUN KD-250 skid-mounted integrated environmental sludge separation system will be applied in a micro tunneling construction project in Poland.

    Today, KOSUN has completed the production and commissioning of a set of KD-250 skid-mounted integrated environmental sludge separation system, and is about to send it to Poland for a micro tunneling construction project.
     
    KOSUN KD-250 skid-mounted integrated environmental sludge separation system adopts modular structure design. This system mainly consists of shake shaker, hydrocyclone, tapered tank, feed module. Mud enters the screening system from feed module and is processed step by step by the coarse screen, hydrocyclone, fine screen, and the excavated materials, such as sand, stone and the like, carried in the mud can be effectively separated, and larger solid particles in the tail slurry can be separated, thus reducing the solid content of the mud. Mud treated by this system can enter the next-stage treatment equipment such as centrifuge or filter press.


     
    The shale shaker of this system is a double-deck linear shaker of LS-608 series, mainly consisting of screen box assembly, shaft base, handwheel lifting device, regulating beam assembly, locking device, etc. LS-608 is a linear vibration machine. It is equipped with two vibrating motors and has the feature of adjusting the screen frame angle. When LS-608 is running, the screen frame angle can be adjusted between -1°~+5°. Thanks to the innovation of structural design, LS-608 can efficiently separate solid particles from mud. The vibration motors are fixed onto the screen frame and positioned on the screen bed by a high-strength support beam. Using this method to locate the vibration motor can directly apply the G-force on the sieve plate. The vibration isolation device can protect the base frame from the vibration of the screen frame.
     
    KOSUN has accumulated rich experience in the R&D of environmental sludge treatment equipment. There are quite a number of field application cases at home and abroad. Please feel free to contact us for further information about KOSUN environmental sludge treatment equipment.

  • KOSUN ZJ15 drilling rig solids control systems successfully sent to Ukraine

    Recently, two sets of ZJ15 solids control systems produced by KOSUN were successfully delivered to the project site in Ukraine.


     
    A few days ago, KOSUN invited Ukrainian customers to visit the factory to check the production process and job schedule. The customers highly praised the professional products of KOSUN.


     
    The ZJ15 drilling rig solids control system produced by KOSUN is a mud treatment system integrating mechanical and electrical control. The system can treat the drilling mud by stages, and mix, degas, weight and stir the drilling mud, and also can replenish mud for the wellhead. These two sets of systems ordered by the Ukrainian customers consist of mud tanks, mud mixing tanks, rotary cranes and solids control equipment. The whole systems contain shale shakers and vacuum degassers, mud mixing and weighting systems, mud make-up systems, electrical control systems, lighting systems, etc. The surface coating of the system is durable, which can ensure that the system can be applied in environments with high wear and corrosion.


     
    The ZJ15 drilling rig solids control system has several important characteristic design processes, which can treat the drilling mud by stages; meanwhile, it can also weight, mix and stir the mud. The pill tank and pipeline can provide mud materials for the system; the mixing system can mix the mud; the trip tank and its pipeline can replenish mud for the wellhead; the mud gun pipeline and the stirring system can fully stir and mix the mud in the mud tank; the clean water pipeline can supply water source to prepare mud and wash the tank surface.


     
    The ZJ15 drilling rig solids control system adopts multi-functional design, which makes it meet the various requirements of different mud systems, and where each system and process can work independently or simultaneously.

  • KOSUN KD Series slurry treatment system applied to pile foundation construction of a high-rise hotel in Xi’an Hi-tech Zone

    In recent years, the slurry treatment equipment produced by KOSUN has won the favor of domestic and foreign customers with its competitive quality and price advantage. Two sets of KD series slurry treatment systems customized by a customer in Xi'an have been successfully completed and will be sent to the construction site in Xi'an Hi-tech Zone this week, which can achieve reduced discharge and resource utilization of sludge generated during the pile foundation construction in high-rise buildings.


     
    KOSUN KD series slurry treatment system is a mud purification machine developed for construction engineering, bridge pile foundation engineering, underground tunnel shield engineering and trenchless projects. It meets the requirements of anti-circulation mud wall protection and hole-forming process requirements. The system mainly consists of shale shaker, desander, gravel pump and electrical control system, which is used to support the pile foundation rotary drilling rig, with a capacity up to 500m3/h.


     
    During the drilling process, as the drilling cuttings continuously enter into the mud, the specific gravity, viscosity and sand content of the mud will change. The polluted mud cannot meet the requirements on mud performance. It must be treated or purified, mainly for solid-liquid separation. The drilled cuttings in the mud will be separated and discharged, and the purified mud will be recycled. The KD system is suitable to purify mud in the slurry balance shield, underground diaphragm wall and pile foundation construction. The system can control the mud performance, enhance the borehole quality and work efficiency, fully support and ensure the safe and smooth operation of pile foundation rotary drilling rig, and improve the recycling and utilization of the mud, which not only saves construction costs, but also reduces mud discharge and environmental pollution. So, it is a kind of essential equipment for economical, efficient and environment-friendly construction.
     

    KOSUN professional team constantly sums up the experience and technologies of environmental treatment of construction engineering muck and slurry, abidingly optimizes equipment structure and enhances product performance. KOSUN slurry environmental treatment equipment has been widely used in many countries, and is highly recognized by the users.

  • KOSUN oil-base mud drilling waste treatment system sold to Karamay, Xinjiang

    As a professional supplier of solid-liquid separation solutions in China, KOSUN has designed and manufactured mud treatment systems according to high standard configuration and customer requirements based on years of experience in manufacturing oil drilling mud solids control systems. Recently, another batch of drilling waste treatment systems have been completed and sent to Karamay, Xinjiang.


     
    The core equipment of the drilling waste treatment system includes: high-speed VFD centrifuge, cuttings dryer, submersible slurry pump, screw conveyor, skid-mounted tank, horizontal agitator, electrical system, duty room and comprehensive explosion-proof cabinet. With a large-capacity continuous feeding device, the system can achieve efficient solid-liquid separation, effective recovery of oil-base mud in cuttings, and substantial reduction in solid-phase discharge.


     
    The oil-base mud treatment system is easy to operate, being safe and reliable. The OOC after treatment can reach 5% or less, so the system can realize the on-site operation requirements on mud zero-discharge, reduce the costs of drilling oil-base mud and waste disposal, and meet the environmental protection requirements.


     
    KOSUN welcomes all customers to visit our company for a variety of solids control equipment and system. We will sincerely provide the most suitable solutions for our customers!

  • KOSUN successfully delivered the first set of solids control system for an artificial island project of offshore drilling.

    Recently, a set of solids control system produced by KOSUN was shipped to the offshore drilling artificial island project site, which will be applied at an offshore drilling platform. KOSUN strictly controls the production quality to ensure that the products meet high quality standards and the technological process fully meets the requirements on five-stage solids control of drilling fluid (screening – degassing –desanding – desilting – centrifugation). Along with the equipment delivery, KOSUN solids control technical service team also went to the site to guide the installation and commissioning of the system, and train the operators for equipment operation and maintenance.


     
    The drilling mud solids control equipment ordered by the customer mainly includes three shale shakers, two centrifuges, one vacuum degasser, one mud cleaner, eighteen pumps, seventeen agitators, three jet mud mixers, seven mud tanks, pipelines and peripheral supporting equipment. This set of system is successfully completed and delivered, fully testing the production capacity of KOSUN, and KOSUN has won the recognition of the customer after passing the strict acceptance check of the customer.
     

     
     

    KOSUN has made remarkable achievements in the field of oil drilling this year. The solids control systems produced by KOSUN can be adapted to a variety of oil drilling rigs. In numerous regions at home and abroad, KOSUN equipment and systems are in operation now, by dint of which KOSUN has accumulated abundant application cases and good public praises. A great many of customers have cooperated with KOSUN many times. The trust from customers encourages KOSUN People to constantly work hard to learn domestic and overseas advanced experience. According to the customers’ demands, we design corresponding drilling solids control system solutions with different specifications and different standard drilling rigs, and manufacture the drilling solids control treatment systems with corresponding processing capacities, which are widely used in the petroleum and petrochemical fields.

  • KOSUN successfully delivered the first set of solids control system for an artificial island project of offshore drilling.

    Recently, a set of solids control system produced by KOSUN was shipped to the offshore drilling artificial island project site, which will be applied at an offshore drilling platform. KOSUN strictly controls the production quality to ensure that the products meet high quality standards and the technological process fully meets the requirements on five-stage solids control of drilling fluid (screening – degassing –desanding – desilting – centrifugation). Along with the equipment delivery, KOSUN solids control technical service team also went to the site to guide the installation and commissioning of the system, and train the operators for equipment operation and maintenance.


     
    The drilling mud solids control equipment ordered by the customer mainly includes three shale shakers, two centrifuges, one vacuum degasser, one mud cleaner, eighteen pumps, seventeen agitators, three jet mud mixers, seven mud tanks, pipelines and peripheral supporting equipment. This set of system is successfully completed and delivered, fully testing the production capacity of KOSUN, and KOSUN has won the recognition of the customer after passing the strict acceptance check of the customer.
     

     
     

    KOSUN has made remarkable achievements in the field of oil drilling this year. The solids control systems produced by KOSUN can be adapted to a variety of oil drilling rigs. In numerous regions at home and abroad, KOSUN equipment and systems are in operation now, by dint of which KOSUN has accumulated abundant application cases and good public praises. A great many of customers have cooperated with KOSUN many times. The trust from customers encourages KOSUN People to constantly work hard to learn domestic and overseas advanced experience. According to the customers’ demands, we design corresponding drilling solids control system solutions with different specifications and different standard drilling rigs, and manufacture the drilling solids control treatment systems with corresponding processing capacities, which are widely used in the petroleum and petrochemical fields.

  • KOSUN successfully delivered the first set of solids control system for an artificial island project of offshore drilling.

    Recently, a set of solids control system produced by KOSUN was shipped to the offshore drilling artificial island project site, which will be applied at an offshore drilling platform. KOSUN strictly controls the production quality to ensure that the products meet high quality standards and the technological process fully meets the requirements on five-stage solids control of drilling fluid (screening – degassing –desanding – desilting – centrifugation). Along with the equipment delivery, KOSUN solids control technical service team also went to the site to guide the installation and commissioning of the system, and train the operators for equipment operation and maintenance.


     
    The drilling mud solids control equipment ordered by the customer mainly includes three shale shakers, two centrifuges, one vacuum degasser, one mud cleaner, eighteen pumps, seventeen agitators, three jet mud mixers, seven mud tanks, pipelines and peripheral supporting equipment. This set of system is successfully completed and delivered, fully testing the production capacity of KOSUN, and KOSUN has won the recognition of the customer after passing the strict acceptance check of the customer.
     

     
     

    KOSUN has made remarkable achievements in the field of oil drilling this year. The solids control systems produced by KOSUN can be adapted to a variety of oil drilling rigs. In numerous regions at home and abroad, KOSUN equipment and systems are in operation now, by dint of which KOSUN has accumulated abundant application cases and good public praises. A great many of customers have cooperated with KOSUN many times. The trust from customers encourages KOSUN People to constantly work hard to learn domestic and overseas advanced experience. According to the customers’ demands, we design corresponding drilling solids control system solutions with different specifications and different standard drilling rigs, and manufacture the drilling solids control treatment systems with corresponding processing capacities, which are widely used in the petroleum and petrochemical fields.

  • KOSUN successfully delivered the first set of solids control system for an artificial island project of offshore drilling.

    Recently, a set of solids control system produced by KOSUN was shipped to the offshore drilling artificial island project site, which will be applied at an offshore drilling platform. KOSUN strictly controls the production quality to ensure that the products meet high quality standards and the technological process fully meets the requirements on five-stage solids control of drilling fluid (screening – degassing –desanding – desilting – centrifugation). Along with the equipment delivery, KOSUN solids control technical service team also went to the site to guide the installation and commissioning of the system, and train the operators for equipment operation and maintenance.


     
    The drilling mud solids control equipment ordered by the customer mainly includes three shale shakers, two centrifuges, one vacuum degasser, one mud cleaner, eighteen pumps, seventeen agitators, three jet mud mixers, seven mud tanks, pipelines and peripheral supporting equipment. This set of system is successfully completed and delivered, fully testing the production capacity of KOSUN, and KOSUN has won the recognition of the customer after passing the strict acceptance check of the customer.
     

     
     

    KOSUN has made remarkable achievements in the field of oil drilling this year. The solids control systems produced by KOSUN can be adapted to a variety of oil drilling rigs. In numerous regions at home and abroad, KOSUN equipment and systems are in operation now, by dint of which KOSUN has accumulated abundant application cases and good public praises. A great many of customers have cooperated with KOSUN many times. The trust from customers encourages KOSUN People to constantly work hard to learn domestic and overseas advanced experience. According to the customers’ demands, we design corresponding drilling solids control system solutions with different specifications and different standard drilling rigs, and manufacture the drilling solids control treatment systems with corresponding processing capacities, which are widely used in the petroleum and petrochemical fields.

  • Common Faults and Solutions of KOSUN Shale Shaker

    In operation, various factors may cause different faults in the shale shaker. Now, we briefly introduce the causes of various faults and their solutions:


     
    1. The material flow on the shale shaker is abnormal. First, the rigidity of the screen box may be insufficient, there is a critical frequency, and the connecting bolts have been loosened. Thus fasten the bolts. Second, the horizontal level of the screen box is not accurately calibrated. So, change the springs or change the support sizes. And it is also possible that the screen is damaged, thus replace the damaged screen.
     
    2. The screening effect is poor. The most possible reason is improper operation. The mesh may be blocked, the fine particles in material increase and the moisture increases, so that the material layer on the screen is too thick, and the feeding is uneven. It is possible that the two sides of the screen are not tightly pulled. If the shaft is eccentrically vibrated, the belt may be too loose. When the above mechanical problems are solved, perform the reverse rotation for a period of time to improve the screening quality.

    3. If the noise of the shale shaker is too loud, it may be the bearing damage, loose bolts, broken beam and spring damage. For this, the bolts can be tightened, and under the other three conditions, the parts need to be replaced.

  • KOSUN 2019 NEFTEGAZ Ended Successfully

    From April 15th to 18th, KOSUN splendidly presented itself at the 19th NEFTEGAZ. KOSUN brought its own drilling mud treatment equipment, drilling mud solids control system, drilling waste treatment equipment, environmental slurry treatment equipment, etc. to the exhibition, attracting many technical experts from the industry to stop at our booth and communicate with us. We conducted in-depth communication and negotiation with customers and partners from all over the world, and talked about the industry situations, and promoted innovation and development in the field of petroleum equipment.

    Based on the experience accumulated over many years, KOSUN has produced a variety of products such as shale shaker, centrifuge, cuttings dryer, desander and desilter, etc., which have been rigorously tested and widely used in many major projects around the world. KOSUN mud zero-discharge equipment – VC Series cuttings dryer and oil-base/water-base mud cuttings processing system at this exhibition are recommended, and the customers expressed great interest and attention to the design concept and technological process of this product. The customers made in-depth technical and business exchanges with us at the booth. The industry insiders and customers of various countries expressed their admiration for the comprehensive strength and achievements of KOSUN, and we won wide acclaim and praises.


     
    This show not only strengthened KOSUN's participation in the Russian petroleum equipment market, but also provided customers with a deeper understanding of KOSUN's products and its strength in the field of petroleum equipment manufacturing. We also learned the actual needs of the Russian market through the show platform, accurately grasped the market trend and laid a solid foundation for the next market development.


     
    In the future, KOSUN will continue to focus on solid-liquid separation equipment and systems in the petroleum and petrochemical industry, providing better products and services to customers around the world, boosting innovation and development in the world's petroleum and petrochemical fields, and promoting the construction of a new interconnected system in the global petroleum and petrochemical industry.