分类: KOSUN News

KOSUN exclusively manufacture solids control equipment,solids control system,mud recycling system,drilling waste management equipment,etc.Contact us N

  • KOSUN Black Rhino Shale Shaker Shipped to Iran Project Site

    Yesterday, a batch of black rhino shale shaker equipment produced by KOSUN was successfully sent to Iran. The customer is an internationally renowned oil service company, which mainly provides various services such as drilling rig matching, drilling equipment maintenance, drilling stimulation plan for oil and gas fields, etc. , This time the customer purchased a batch of black rhino shale shaker, which is used for supporting the solid control system of the 3000-meter drilling rig in Iran.
     
    black rhino shale shaker
     
    "Black Rhino Series" is the high-end solid control equipment brand that KOSUN has promoted in recent years. It adopts the strong G-force explosion-proof motor deeply customized for KOSUN by MARTIN, which is more suitable for foreign operating environments. Compared with the conventional shale shaker, both the service life and the processing efficiency have been greatly improved. Especially in the case of large processing capacity, the strong excitation force output by the linear shale shaker can quickly remove a large amount of solid phase through the efficient linear vibration trajectory. It can effectively remove larger particles in drilling fluid.
     
     
    If you are interested in our company's black rhino shale shaker products, please email us immediately!
  • KOSUN Batches of Vacuum Degassers sent to Indonesia

    Recently, batches of vacuum degassers produced by KOSUN have been completed and were successfully sent to an oil drilling site in Indonesia.
     
    During the drilling operation, the gas carried by the drilling fluid from the downhole affects the performance of the mud and poses a safety hazard, and also affects the service life of some equipment. Therefore, a vacuum degasser needs to be installed to remove the gas in the mud centrally.


    vacuum degassers

     
    KOSUN VD series vacuum degasser is suitable for all kinds of mud purification systems and plays an important role in restoring the specific gravity of the mud and stabilizing the density of the mud. And according to different processing requirements, it is divided into VD240, VD270, VD300, VD360 to meet various processing requirements.
     
    Features of KOSUN VD series vacuum degasser:
    1. It can quickly remove the gas in the gas-invaded mud, restore the specific gravity of the mud, and stabilize the mud performance.
    2. It can be used as a high-power agitator.
    3. Compact design and small footprint.
    4. Under the same processing capacity, the power is smaller than that of similar foreign products
    5. The unique structural design directly discharges the treated mud without a high-power centrifugal pump.
     
    If you are interested in our vacuum degasser products, please email us for quotation and more information! We will reply you in time.
     
    Keywords: Vacuum degasser
    Vacuum degasser is a special equipment used to treat gas-immersed drilling fluid, suitable for all kinds of matching equipment. It plays an important role in restoring the specific gravity of the mud, stabilizing the viscosity performance of the mud, and reducing the drilling cost. At the same time, it can also be used as a high-power agitator.

  • KOSUN Sedimentation Tank Slime Treatment System used in Coal Mine Treatment Sites

    Recently, KOSUN successfully supplied a set of processing system for efficient cleaning of coal slime and slag for Shaanxi Coal Group, and sent it to the customer's project site to complete the installation and commissioning. This system adopts a modular design concept, which is divided into a sedimentation tank cleaning and dehydration transfer module and a coal slag dehydration transfer module, which can be flexibly increased or decreased function module according to site needs.
     
    Sedimentation Tank Slime Treatment System
     
    KOSUN sedimentation tank slime treatment system effectively solves the problems of high solid content in the clear liquid in the sedimentation tank, difficult sewage treatment and high cost; cumbersome coal slime excavation and stacking process in the sedimentation tank, and time-consuming and laborious processing. The solid-phase moisture content after being treated by the KOSUN sedimentation tank slime system is less than 50%, which reduces the stacking volume and floor area, ensures that ordinary muck trucks do not cause secondary pollution when they are transported out, and reduces the amount of liquid entering the sewage treatment station. The total amount and solid content of the phase can be reduced, and the cost of liquid phase treatment can be reduced, not only can the coal slime originally discharged as waste be recycled, but also meet the requirements of national environmental protection and industry standards, and achieve the dual effect of improving economic benefits and environmental protection.
     
    solid waste treatment
     
    Shaanxi Coal Industry and Chemical Group Co., Ltd. (Shaanxi Coal Group for short) is a state-owned super-large energy and chemical enterprise in Shaanxi Province, a backbone enterprise in the energy and chemical industry of Shaanxi Province, and the main body of the development and construction of coal bases in the province. In 2020, Shaanxi Coal Group produced 195 million tons of coal, 18.81 million tons of various chemical products, 13.18 million tons of crude steel, 39.8 billion kWh of electricity, and 7.78 million tons of cement products. The annual operating income was 340.3 billion yuan, the total profit was 17.5 billion yuan, and the total assets reached 590 billion yuan. For the first time in 2015, it entered the Fortune Global 500, and it has been included in the list for seven consecutive years.
     
    KOSUN has always provided you with solid-liquid separation solutions in the solid waste treatment industry. Customers are welcome to call for consultation!
  • KOSUN 100 sets Mud Agitator systems were Supplied to Sichuan

    Recently, KOSUN has continuously supplied 100 sets of Mud Agitator systems to PetroChina's Sichuan shale gas operation area, which are used as a complete set of on-site drilling fluid mud mixing station. The Mud Agitator is a continuous and reliable drilling mud solids control system for the drilling fluid to maintain the uniformity of the drilling fluid and suspend the solid phase particles. It is mainly used for stirring and mixing of drilling fluid to prevent the solid phase particles of drilling fluid from depositing in its tank circulation system, so that the performance of circulating drilling fluid is stable and the mixing is uniform.
     
    Mud Agitator systems
     
    The models of Mud Agitator systems sold by KOSUN in this batch are mainly MA185 and MA150 products. The function of KOSUN MA series Mud Agitator systems is to stir and mix the drilling fluid and prevent the solid phase particles of the drilling fluid from depositing in the tank circulation system. , so that the circulating drilling fluid has stable performance and uniform mixing. The equipment is composed of four parts: explosion-proof motor, reducer, frame and pulsator assembly. The motor and reducer, the reducer and the pulsator shaft are connected by rigid couplings, and the pulsator is welded by four blades. It has the advantages of compact structure, small footprint, large transmission torque, stable operation and reliable operation.
     
    MA series drilling fluid Mud Agitator
     
    Advantages of KOSUN MA series drilling fluid Mud Agitator:
    1. The MA series Mud Agitator adopts arc cylindrical worm reducer, which has reliable performance, high efficiency and compact structure.
    2. The combination of reducer and explosion-proof motor for MA series Mud Agitator is easy to maintain and suitable for use in harsh field conditions.
    3. The MA series Mud Agitator has high stirring intensity, wide sweeping range, and reduced starting resistance distance.
    4. The MA series Mud Agitator motor is placed horizontally, which is convenient for installation, adjustment and replacement.
     
    Mud Agitator
     
    KOSUN is a professional manufacturer of separation machinery and equipment. Customers are welcome to inquire about drilling fluid Mud Agitator products, and customers at home and abroad are welcome to visit our company for guidance and business negotiations.
  • KOSUN Oily Sludge Treatment System was Delivered to Kazakhstan

    At the end of January 2022, a large oily sludge treatment system and related centralized control system designed and manufactured by KOSUN was completed, assembled and commissioned, and then packed in 14 train cars, which were loaded from China-Xi'an and successfully shipped to the project site in Aktau, Kazakhstan via the Eurasian railway line in 28 days.The production period of this system coincided with the outbreak of the new crown epidemic in Xi'an, China, and the city was closed. All KOSUN employees eliminated various difficulties. With the strong support of the China Railway Xi'an Bureau and the assistance of various departments, a week before the Chinese Lunar New Year The entire system has been shipped.
     
    Factory Workshop Production Scene

    Factory Workshop Production Scene
     

    Oiled Sludge Treatment System Commissioning and Testing

    Oiled Sludge Treatment System Commissioning and Testing
     
    This system is ordered by an internationally renowned general contractor of environmental protection projects in Europe from our company through international bidding, and the final use location is in Aktau, Kazakhstan. Our company has undertaken a series of work such as technical design, manufacturing, inspection, transportation, and foreign technical support services for the project.
     
    Horizontal Spiral Decanter Centrifuge
     
    Key Equipment: Large Horizontal Spiral Decanter Centrifuge
     
    KOSUN designed and produced this set of oiled sludge treatment system which is applicable to the treatment of solid waste collection station containing oil, it is an oiled sludge treatment system with international advanced technology, the system has a treatment capacity of 60 tons/hour, mainly consisting of six modules such as pre-treatment skid, screening skid, centrifuge skid, loading/unloading conveying system, water treatment system and electrical control system. The main equipment included are: coarse analysis screen, high frequency vibrating screen, sand cleaner, mud cleaner, slurry pump, horizontal spiral centrifuge, water treatment system, automatic dosing device and PLC electrical control system, fully meeting the environmental protection treatment requirements of the customer site.
     
    Wastewater Air Flotation Treatment Plant Unit Group

    Wastewater Air Flotation Treatment Plant Unit Group

    1-2202251J310143System arrives at the project site in Kazakhstan

    System arrives at the project site in Kazakhstan

     
    KOSUN is a professional environmental protection equipment manufacturer integrating product development, production and sales. Among the various solid waste treatment products designed and produced by KOSUN, the oil sludge treatment system is mainly used in the energy production field, such as the drilling waste from oil drilling platforms in the oil development and refining process, the refining three mud and oil sludge treatment at the bottom of oil tanks in oil refineries and oil and gas storage and transportation stations, the system is specially designed to treat oil sludge with high viscosity and high oil content. After environmental protection treatment, it can achieve the goal of reducing, resourceizing and harmless disposal of solid waste and wastewater produced in the production process of energy industry, and realize the double harvest of economic benefits and environmental protection and emission reduction.
  • KS-60 Slurry Separation System for Dredging Project

    KS-60 Slurry Separation System is designed for slurry separation in dredging construction. The system meets the requirements of the dredging process. The whole Slurry Separation System is composed of two major functional modules, the screening cyclone and the centrifuge, and is adapted to the layout of different construction sites. The selection of auxiliary equipment and other materials conforms to the corresponding national standards. The solid phase and the liquid phase in the tail slurry can be separated. The solid phase meets the conditions for external transportation, and the liquid phase can be reused or discharged, completely achieving zero mud discharge and meeting environmental protection requirements.
     
    Slurry Separation System for Dredging Project
     
     
    Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional dredging methods cannot meet the demands of people on environmental protection any longer, so the environmental dredge technology emerges at the right moment.
     
    In recent years, Slurry Separation System, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to River dredging sludge treatment according to the field hydrogeological conditions.
  • KOSUN 1000HP drilling rig solids control system sent to the North Africa drilling project site

    Recently, KOSUN has completed the design, production and manufacture of a 1000HP drilling rig solids control system, which is ready to be sent to drilling companies in North Africa to put it into use on site. The system consists of 4 mud tanks, a shale shaker, a vacuum degasser, Desander, desilter, four-stage purification equipment, to meet the processing requirements of drilling fluid circulation, perfusion, and aggravation.
     

    1000HP drilling rig solids control system
     
    The 1000HP drilling rig solids control system produced by KOSUN can withstand high temperature, explosion-proof, anti-corrosion, rain-proof, oil-resistant (oil-based mud), and has corresponding design and manufacturing qualifications for parts with special requirements for explosion-proof and safety; it can guarantee mud preparation. The work of weighting, screening, circulation, control and storage is carried out smoothly, and it has strong control ability of drilling fluid purification and solid phase. It is suitable for road and railway long-distance transportation. It can be loaded and unloaded by crane, and can also be transported by a special moving truck.

     
    shale shaker
     
     
    KOSUN focuses on the manufacture of solid-liquid separation equipment. If you have any need for drilling fluid purification treatment, you can contact us at any time.

     
  • Outstanding advantages of KOSUN drilling waste mud recovery system

    In the treatment of waste drilling mud, the mud recovery system is inevitably used. The mud recovery system can not only purify and recycle the mud, but also greatly reduce the production cost in drilling operations while meeting environmental protection requirements.
     

    mud recovery system
     
    KOSUN has strong technical strength in drilling waste treatment. The non-excavation mud recovery system, shield mud separation system and other mud recovery systems developed by KOSUN have undergone field inspections at the operation site, and the treatment results are excellent and have won unanimous praise from the market. KOSUN’s trenchless mud recovery system is based on KOSUN’s 20 years of technical experience in the solids control industry, combined with in-depth market research, and designed a mud recovery system with reasonable structure, good processing technology and a wide range of applications.
     
    The multi-functional integrated design meets the functions of mud cleaning, recycling and reuse, mud configuration and storage, while greatly reducing the overall size of the tank system to meet the site and space requirements of horizontal directional drilling. The electrical system is explosion-proof, dust-proof and rain-proof to ensure construction safety and quality. The tank has a simple and compact structure and light weight. The corridor and guardrail can be folded or disassembled for easy transportation and installation.
  • Characteristics of mud treatment in geothermal wells

    The most prominent feature of geothermal well mud is its resistance to high temperature. High temperature will cause mud clay to disperse, thicken, and even solidify due to high temperature, which will damage the performance of the mud, Block the closed production layer and so on. Therefore, geothermal well mud treatment is a key problem in geothermal drilling. The mud treatment process of geothermal wells must be equipped with corresponding professional solids control equipment.
     

    mud treatment in geothermal wells
     
    Characteristics of mud treatment in geothermal wells:
    1) Blowout control: high-density mud is not suitable.
    2) Mud treatment agent: Due to the high temperature of the geothermal well, the mud treatment agent should be guaranteed to be above 150°C to maintain stable mud performance.
    3) Heavy metal preparations: it is strictly prohibited to use to prevent environmental pollution.
    4) Fine solid phase particles: ensure that the content of solid phase particles is the lowest value.
    5) Mud treatment equipment: must be equipped with solid phase control equipment
     
    Requirements for the mud use system of geothermal wells:
    1) Conventional mud is used for drilling into the surface overburden.
    2) Use low-solid mud from the bottom of the surface to above the thermal reservoir.
    3) Use high-quality mud for drilling through hot water-type thermal reservoirs, use low-end bentonite mud for well temperatures below 200°C; use sepiolite mud for well temperatures greater than 200°C.
     
    According to the above-mentioned characteristics and use requirements of geothermal well mud, the most important principle of geothermal well mud treatment is to meet the temperature resistance requirements of the mud.
  • Vertical Cuttings Dryer was Sent to Oil-based Mud Treatment Project Site

    Recently, the Vertical Cuttings Dryer produced by KOSUN was sent to the Xinjiang Karamay oil-based mud treatment project site as the core product of oil-based mud drilling waste treatment for operation services. KOSUN drilling waste treatment equipment has successfully served major oil fields at home and abroad, effectively reducing the volume of waste discharged, meeting the requirements of maximizing the recovery of useful drilling fluid and minimizing environmental pollution. In addition, KOSUN's equipment also with Modular design, can be combined or used alone according to customers' working conditions.

    Vertical Cuttings Dryer
     
    KOSUN Vertical Cuttings Dryer can effectively recover the oil-based mud in the drilling cuttings, greatly reducing the solid phase discharge, and the solid phase oil content after treatment can reach 5% or less. The equipment is mainly composed of feeding devices, separation systems, and washing Device, transmission device, torque overload protection device, frame, lubrication system, electrical control system, special tools and other nine components, the operation process is that the drill cuttings from the shale shaker and mud cleaner are transported to the cuttings through the screw conveyor. The spin dryer unit is used for processing, and the solid phase and the liquid phase are separated by the principle of centrifugal separation.
     
    After treated by the Vertical Cuttings Dryer, the solid phase meets the industry reduction requirements in terms of water content and oil content. After the treatment, the liquid phase enters the mud tank and passes through the submerged slurry. The pump is transported to a high-speed variable frequency centrifuge for mud purification treatment and can be reused in drilling operations, which not only reduces the cost of drilling operations, but also reduces environmental pollution, and is suitable for drilling cuttings in land and ocean drilling.