1 m³/h Oily Sludge Treatment System/ Oily Waste Treatment System/Oil Sludge Management/Oily Sludge Processing/Oily Sludge Remediation
标签： KOSUN
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Green Revolution: KOSUN’s 1m³ Oily Sludge Treatment System, Ushering in a New Era of Resourceful and Harmless Sludge Management
In the industrial sectors of petroleum refining, oilfield exploration and production, and oil storage and transportation, the treatment of oily sludge has long been a persistent environmental challenge. This hazardous waste not only occupies significant land but also poses potential threats to ecological environments. Responding to the global call for green development, KOSUN Machinery leverages its profound expertise in environmental technology to independently manufacture the groundbreaking 1m³/h Oil Sludge Integrated Treatment System. This system provides an ideal, high-efficiency solution for the management of oily waste, built on the core strengths of efficiency, environmental protection, and resource recovery.
Core Process: Advanced Chemical Hot Washing for Breakthrough Three-Phase Separation
KOSUN's 1m³ Oil Sludge Treatment System utilizes an advanced "chemical thermal washing process" to achieve the separation and recovery of oil, water, and solids.
This process allows crude oil to be recovered from sludge.
Treated water has an oil content as low as 200mg/L and can be reused.
Separated solid residues have an oil content below 2%, meeting environmental standards for disposal or further treatment.Superior Performance: Low Investment Costs and Exceptional Treatment Efficiency
KOSUN's system offers a balance of environmental and economic benefits compared to traditional methods. It provides significant investment cost advantages due to its integrated, modular design and efficient resource recovery, while its 1m³/h processing capacity is suitable for small and medium-sized enterprises.
The Ideal Choice: Covering Diverse Industry Applications
The system is suitable for handling oily waste in various industries, including:
Petroleum and Petrochemical Enterprises
Oilfield Exploration and Production
Oil Storage and Transportation Sectors
Summary
KOSUN Machinery's 1m³ Oil Sludge Integrated Treatment System promotes industrial green transformation by using advanced chemical hot washing technology for the separation and resourceful utilization of oil, water, and solids.
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Kosun Machinery’s diesel-driven slurry mixing equipment has been exported to Australia, contributing to large-scale horizontal directional drilling projects
Recently, Kosun Machinery has officially dispatched another set of high-performance diesel-driven slurry mixing equipment during the
National Day holiday and delivered it to a leading directional drilling and rock excavation service engineering company in Australia for
the slurry mixing operation of the drilling project it has contracted.
Australian Directional Drilling Company is a professional horizontal directional drilling (HDD) service contractor, specializing in providing
underground pipeline and trenchless installation solutions for the utility, municipal, energy and communication industries. Its main business
covers: horizontal directional drilling, engineering design support, project feasibility studies, mud management systems, wireless positioning
and tracking services, etc. The main business is concentrated in North America, with a focus on Canada and the western regions (such as British
Columbia and Alberta), and is actively expanding into the US market. With experienced project experience, drilling operators and on-site engineers,
we are capable of handling complex geological conditions and project challenges.
This time, the Australian directional drilling company is cooperating with our company on the mud management system section. Professional drilling
fluid/mud configuration, recovery and treatment are the key links for the success of HDD and also related to environmental protection compliance.
As the sites of horizontal directional drilling (HDD) projects are usually located in the wild, by rivers, beside roads or in undeveloped areas, lacking
a stable industrial power grid, the diesel-driven slurry mixing device produced by Kosun Machinery is an independent system with its own power source.
After arriving at the site, it only needs to be connected to the slurry pipeline to start working, without waiting for complex power wiring or installation of
large transformers. Moreover, after the project is completed, it can be quickly disassembled and transferred to the next construction site, which is highly
suitable for the frequent movement of horizontal directional drilling (HDD) contractors.
In horizontal directional drilling (HDD) operations, it is necessary to prepare and maintain high-viscosity drilling fluid to carry cuttings and stabilize the wellbore.
The powerful torque of the diesel engine can easily drive the stirring shaft, maintaining efficient stirring even when the mud concentration is very high, avoiding
"freezing" or motor overload.
For a horizontal directional drilling (HDD) service provider like our client, Australian Directional Drilling Company, which mainly engages in field and cross-regional
operations, diesel-driven mixing units are almost an inevitable choice. The independence, powerful performance, outstanding reliability and high adaptability to the
site they offer It has perfectly solved the problem of continuous, stable and efficient supply of drilling fluid/mud at the horizontal directional drilling (HDD) construction site. -
Kosun Machinery’s mining drilling mud treatment system has been sent to Argentina, contributing to a leapfrog improvement in the competitiveness of the South American market!
Recently, the mining drilling mud treatment system independently developed by Kosun Machinery has completed the factory inspection and has been
officially dispatched to Argentina in South America. Relying on efficient solid-liquid separation technology and intelligent control modules,
this system can precisely adapt to the complex geological conditions of overseas mining areas, providing equipment support for local mining enterprises
to enhance resource development efficiency and reduce environmental protection treatment costs The technical adaptability of our
company's environmental protection equipment in the international market has been further enhanced. In the mining industry,
the ore drilling mud treatment system achieves efficient mud purification circulation through core equipment such as vibrating screens,
centrifuges, mud mixing devices, mud tanks, sand pumps, and screw conveyors. It precisely treats mud containing rock powder and slag during mine construction.
On the one hand, it can deeply purify and improve the accuracy of core sampling, providing reliable data for resource exploration. On the other hand,
it effectively guarantees the drilling efficiency and wellbore stability, ensuring the continuous advancement of mining operations.
More importantly, the mining drilling mud treatment system, through the efficient separation and treatment of slag, greatly reduces the risk of mud pollution to soil and groundwater,
safeguarding the ecological environment of the mining area with technological power and practicing the international environmental protection concept of green mines.
At present, this system has been widely applied in various mineral scenarios such as iron mines, copper mines, coal mines and limestone mines,
demonstrating outstanding adaptability and reliability.
From the raw material pump into the rough screening, to the centrifugal fine separation, and then to the slurry mixing, blending and reuse – the entire process is highly automated.The skid-mounted structure design takes into account both strength and convenience, making it convenient for long-distance transportation as well as for harsh on-site conditions.
With its continuous innovative technological spirit and solid manufacturing foundation, Kosun has successfully transformed complex mining area operations into simple, efficient, stable and reliable standardized processes.
Kosun Machinery has always maintained an open, lean and enterprising attitude, providing efficient, stable and environmentally friendly solid waste treatment solutions to
the international market. Today, Kosun Machinery's presence has spread to over 70 countries and regions around the world,
continuously empowering the energy and resource industry! -
Kosun Machinery’s mining drilling mud treatment system has been sent to Argentina, contributing to a leapfrog improvement in the competitiveness of the South American market!
Recently, the mining drilling mud treatment system independently developed by Kosun Machinery has completed the factory inspection and has been
officially dispatched to Argentina in South America. Relying on efficient solid-liquid separation technology and intelligent control modules,
this system can precisely adapt to the complex geological conditions of overseas mining areas, providing equipment support for local mining enterprises
to enhance resource development efficiency and reduce environmental protection treatment costs The technical adaptability of our
company's environmental protection equipment in the international market has been further enhanced. In the mining industry,
the ore drilling mud treatment system achieves efficient mud purification circulation through core equipment such as vibrating screens,
centrifuges, mud mixing devices, mud tanks, sand pumps, and screw conveyors. It precisely treats mud containing rock powder and slag during mine construction.
On the one hand, it can deeply purify and improve the accuracy of core sampling, providing reliable data for resource exploration. On the other hand,
it effectively guarantees the drilling efficiency and wellbore stability, ensuring the continuous advancement of mining operations.
More importantly, the mining drilling mud treatment system, through the efficient separation and treatment of slag, greatly reduces the risk of mud pollution to soil and groundwater,
safeguarding the ecological environment of the mining area with technological power and practicing the international environmental protection concept of green mines.
At present, this system has been widely applied in various mineral scenarios such as iron mines, copper mines, coal mines and limestone mines,
demonstrating outstanding adaptability and reliability.
From the raw material pump into the rough screening, to the centrifugal fine separation, and then to the slurry mixing, blending and reuse – the entire process is highly automated.The skid-mounted structure design takes into account both strength and convenience, making it convenient for long-distance transportation as well as for harsh on-site conditions.
With its continuous innovative technological spirit and solid manufacturing foundation, Kosun has successfully transformed complex mining area operations into simple, efficient, stable and reliable standardized processes.
Kosun Machinery has always maintained an open, lean and enterprising attitude, providing efficient, stable and environmentally friendly solid waste treatment solutions to
the international market. Today, Kosun Machinery's presence has spread to over 70 countries and regions around the world,
continuously empowering the energy and resource industry! -
Kosun Black Rhino KD Series Mud-Water Separation System is Used Widely
KOSUN Machinery Black Rhino KD series mud-water separation system is a closed-circuit mud circulation purification method to treat the construction mud of infrastructure projects, superior and reliable performance, with low slag moisture content and the industry customers' praise.
The mud-water separation system can be used in mud and water balance shield construction mud treatment, horizontal directional drilling mud treatment, underground diaphragm wall construction mud treatment, bored pile foundation construction mud treatment, mud and water balance pipe jacking mud treatment, tail slurry treatment and other infrastructure construction fields.KOSUN Black Rhino KD series mud-water separation system is mainly composed of shaker screen, sand cyclone, sand gravel pump and conical tank four parts, shaker screen cloth with coarse screen and fine screen, coarse screen can remove coarse particles of mud slag material, sand cyclone and vibrating screen on the fine number of screen can remove smaller particles of sand. The closed-circuit purification method of mud and the lower water content of slag are beneficial to reduce environmental pollution.The equipment accessories in the system have long service life and low failure rate, and are suitable for various bad working conditions.From 2021 to 2022, in the construction of Shenzhen Metro in China, KOSUN Black Rhino KD-500 mud-water separation system is used in the construction of double-wheel milling underground continuous wall, the maximum processing capacity of the equipment can reach 500 cubic meters/hour, and the separation particle size can reach 30~40um. The large amount of processing power and the high quality of the recycled mud ensure the rapid drilling of the two-wheel mill, in addition, the unique second and third-stage separation switching technology makes it easy to cope with the construction requirements of different formations.Tag: Black Rhino KD series mud-water separation system, mud-water separation system, for sale, manufacturer, supplier, seller
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KOSUN KSMR Mud Recovery System plays an important role in directional crossing
With the increasing of horizontal directional crossing technology and the stricter requirements of national environmental protection policies, the HDD Mud Recovery system also has higher requirements. Horizontal directional crossing solid control equipment is mainly reflected in oil and gas pipelines crossing rivers, lakes, traffic arteries, railway hubs and other obstacles. The principle and technical method of horizontal directional crossing solid control for the control of solid particles in the mud also have a variety of separation technical means.Environmental protection is a sensitive topic for us for a long time. Because the horizontal directional drilling mud contains many harmful substances and has high value, the mud recovery in the horizontal directional crossing system is the owner's requirement for construction. Horizontal directional crossing construction units have purchased mud solid phase control equipment, the waste mud solid phase separation and reuse, waste into treasure has achieved considerable economic benefits, but also promote the development of domestic horizontal directional crossing mud solid control system.
Horizontal directional crossing in the domestic and even the world development time is not long, there is no own perfect system in drilling and mud, to a large extent, the oil field process system is improved after absorption and application. In China, the solid phase separation method of horizontal directional passing through mud is similar to that of oil field. There are three main methods: dilution, precipitation and mechanical removal. In view of the difference between horizontal directional crossing mud and petroleum drilling fluid, our company has carried out detailed analysis and carried out a large number of field studies and tests, and successfully developed a horizontal directional crossing solid control system specially designed for horizontal directional crossing system.
At present, the horizontal directional crossing mud solid control recovery system used in China is half of the domestic and imported, and the imported ones are mainly small and matched with the import of drilling RIGS. The domestic ones are mainly large ones, which are formulated according to the needs of users.
Depending on the construction environment, the type and size of particles that need to be removed or suppressed, and the quality requirements of the mud that needs to be maintained through are also different. Our company can configure reasonable and reliable solid control system for customers according to the actual working environment needs and combined with the company's previous successful cases.KOSUN- China Solids Control Leader&Drilling Waste Management ExpertEmail: sales@adkosun.comWhatsApp/Wechat:+86 13379250593Contact person:Stella XiangOnline consulting:http://www.kosun.comhttp://www.kosuneco.com -
KOSUN successfully produced and shipped a solid control system for the 550 workover rig to Libya.
Xi 'AN KOSUN Environmental Engineering Co., Ltd. recently successfully produced and shipped a solid control system for the 550 workover rig, which will be sent to the Libyan oilfield project site in North Africa. This announcement marks a further expansion of the company in the international market and increased global recognition of its products.The solid control system of the 550 workover rig is designed with a multi-functional concept to meet the needs of different well depths and various drilling mud systems. The system's main components include shakers, sand pumps, and recharge pumps, which work together to treat, mix, weigh, and mix drilling mud, as well as recharge wellhead mud.
In the process of oil drilling, mud treatment is a key link. Mud not only needs to maintain a certain density to stabilize the well wall but also needs to remove cuttings and other impurities through various technical means to ensure the smooth progress of drilling operations. Xi 'an KOSUN solid control system is designed based on these requirements, it can effectively handle and optimize drilling mud and improve drilling efficiency and safety.In addition, the multifunctional design of the system is also reflected in its ability to adapt to different environmental conditions. For example, in desert areas, Kexun's solid control system can meet the requirements of high temperature and high humidity environments to ensure the stable operation of equipment. This flexibility and adaptability have made KOSUN's products very popular in the international market, especially in the Middle East and North Africa.The successful delivery of the 550 solid control system is not only a demonstration of the company's technology and production capabilities but also an important step in its internationalization strategy. With the growth of global energy demand and the improvement of environmental protection requirements, efficient and environmentally friendly drilling mud treatment technology will be paid more and more attention. With its advanced technology and reliable product quality, KOSUN is expected to occupy a more important position in the global solid control industry. -
Xi’an KOSUN has successfully completed its last shipment before the Spring Festival holiday
Xi'an KOSUN, a professional solid control equipment manufacturer, has successfully completed its last shipment before the Spring Festival holiday. Despite the challenges posed by the holiday season, KOSUN employees remained dedicated and ensured that the goods were delivered to Lianyungang Port. And the final destination is Libya.
The product shipped this time is a tank, equipped with a jet mud mixer, mud agitators, and pumps, which are used in the workover rig system. This shipment is a testament to Xi'an KOSUN's commitment to delivering high-quality equipment to its global customers.
Established 32 years ago, Xi'an KOSUN has amassed a wealth of experience in the industry and has completed over 2,000 successful project cases, serving more than 60 countries and regions around the world. The company takes pride in its independent R&D teams and invests millions in research and development every year. With the ability to produce and process equipment independently, Xi'an KOSUN boasts an annual production capacity of 10,000+ units.
In addition to its impressive production capacity, Xi'an KOSUN has also obtained various management system certifications, including ISO9001, 14001, 45001, HSE, and others. This ensures that the company adheres to the highest standards of quality and safety in the production of solid control equipment and drilling waste material handling equipment.The range of products offered by Xi'an KOSUN includes shale shakers, centrifuges, desanders, desilters, mud cleaners, mud agitators, sand pumps, centrifugal pumps, screw pumps, vertical cuttings dryers, oil tanks, water tanks, screens and many other solid control equipment. This comprehensive offering allows the company to meet the diverse needs of its global customer base.To further provide value to its customers, Xi'an KOSUN welcomes inquiries and assures advantageous prices and quick quotations. With a strong focus on customer satisfaction, the company is dedicated to providing high-quality products and excellent service to its clients.As Xi'an KOSUN continues to expand its global presence, its successful completion of the last shipment before the Spring Festival holiday reaffirms the company's dedication to serving its customers with top-notch equipment and unwavering commitment. With its rich industry experience and a wide range of quality products, Xi'an KOSUN stands as a reliable partner for businesses in the solid control equipment and drilling waste material handling industry. -
XI’AN KOSUN Went To Kazakhstan – Aktau to Participate the ninth Central Asia Four Major Industry Exhibition
From November 28th to 30th, 2023, the largest Central Asia Four Major Industry Exhibitions grandly opened at the Central Asia Petroleum City Exhibition Center in Kazakhstan! The predecessor of the four major industry exhibitions in Central Asia was the World Oil and Gas Equipment Expo (WOGE), which is an industry exhibition mainly focused on petroleum and chemical equipment. It has successfully held 7 sessions in Oman, Russia, Iran, Xinjiang, and Hainan, aiming to provide a professional platform for the four major industries of Chinese and Central Asian petroleum and chemical equipment, mining machinery, pump valve pipeline, and environmental protection equipment to provide “online and offline, precise invitations, theme summits, product displays, overseas promotion, new product launches, and full-process tracking” seven docking services for the supply and procurement parties, and provide a one-stop professional exhibition service for Central Asian buyers to connect with Chinese equipment enterprises!
As a manufacturer of oil and gas drilling solid control and waste management equipment, Xi’an KOSUN shines brilliantly at this exhibition! At this exhibition, Xi’an KOSUN showcases its core products and complete solutions with three main business sectors: solid control systems, drilling waste management systems, and oily sludge treatment systems.
Our booth is located at A36 on the 1st floor of the Central Asia Petroleum City Exhibition Center. We warmly welcome customers to visit and exchange at our booth!
