KOSUN

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  • Customized Hot Dip Galvanizing KOSUN Dual Motion Shale Shaker Advantages

    In oil and gas drilling and trenchless (HDD) projects, how to achieve rapid ROP in high-volume formations while ensuring cuttings dryness in complex strata? This has long been a challenge for Solids Control Engineers. As a global leading manufacturer, KOSUN has introduced the Dual-Motion Shale Shaker. With its innovative "Dual-Mode" design, it is becoming a high-performance benchmark in the market.
     
    I. What is a Dual Motion Shale Shaker
     
    Traditional linear motion shakers offer fast discharge but are prone to "screen blinding" in sticky formations, while balanced elliptical motion shakers provide fine separation but lack sufficient handling capacity in high-flow conditions.
     
    KOSUN’ s Dual-Motion Shale Shaker merges the field-proven advantages of both through structural optimization:
     
    Linear Motion Mode: Provides a high G-force of up to 7.4G. Primarily used for surface drilling or high-flow conditions, ensuring large-particle solids are rapidly discharged to prevent mud accumulation at the wellhead.
    Balanced Elliptical Motion Mode: By shifting the dynamic balance of excitation, the material moves in an elliptical path on the screen. This extends the retention time of the drilling fluid to maximize recovery, effectively reduces screen wear, and prevents blinding.

     
    II. KOSUN Dual Motion Shale Shaker with Special Hot-Dip Galvanizing Process
     
    Engineered for coastal and high salt-mist corrosive environments, KOSUN has developed a Customized Galvanized Dual-Motion Shale Shaker. This model achieves a breakthrough in both anti-corrosion performance and industrial aesthetics:
     
    Ultimate Corrosion Resistance against Salt Mist: The entire unit utilizes a special hot-dip galvanizing process, ensuring an exceptionally high bond between the zinc layer and the metal substrate. Compared to traditional painting, this process ensures tight adhesion in internal areas and corners. The zinc coating is of optimal thickness and resistant to peeling, significantly extending the equipment's service life in coastal and corrosive gas environments.
    Innovative and Aesthetic Design: The galvanized coating grants the equipment a unique metallic texture. The modern, high-tech appearance not only enhances the professional image of the job site but also reflects KOSUN’ s deep expertise in meeting customized requirements.
     
    III. Core Technology and International Competitive Advantages of KOSUN Shale Shakers
     
    In competition with first-tier international brands, KOSUN demonstrates differentiated competitiveness by focusing on "High Reliability":
     
    Proven AWD Screen Box Adjustment System: This patented synchronized adjustment mechanism allows for deck angle changes from -1° to +5° without downtime. Field-tested for years, this system offers excellent mechanical synchronization, optimizing treatment effects based on mud tank levels. It is far more impact-resistant than electronic actuators.
    Superior Maintenance Convenience: Compared to models relying on precision electronic sensors, KOSUN utilizes a robust mechanical switching mechanism. It has an extremely low failure rate in remote or extreme environments. Routine maintenance can be performed by general mechanics, significantly reducing NPT (Non-Productive Time).
     
    IV. Shale Shaker Application as the First Gate of Drilling Cuttings Management System
     
    As the source of Drilling Waste Management, the KOSUN Dual-Motion Shale Shaker significantly reduces the moisture content of waste cuttings.
    Reducing Downstream Load: High-efficiency separation directly alleviates the operating pressure on downstream Vertical Cuttings Dryers and solidification units.
    Supporting Environmental Compliance: Drier discharge achieved through motion optimization is a key link in reaching "Green Drilling" and Zero-Discharge goals, particularly in environmentally sensitive operation zones.

  • KOSUN VC700 Vertical Cuttings Dryer: Advanced Cuttings Dryer for Drilling Waste Management

    In modern drilling operations, the VC700 Vertical Cuttings Dryer from Xi'an KOSUN Machinery Co., Ltd. stands as a critical solution for managing wet solids. By utilizing high-speed centrifugal separation, this cuttings dryer extracts valuable liquid-phase drilling fluids from waste, effectively reducing costs and meeting environmental discharge standards.
     
    Strategic Role of the Vertical Cuttings Dryer
     
    As a pivotal unit in secondary solids control, the vertical cuttings dryer is essential for achieving "Zero Discharge" goals. It addresses two primary challenges in the field:
    Fluid Recovery: The cuttings dryer utilizes high G-force to separate adhering oil-based mud (OBM) from solid waste.
    Waste Minimization: By drying the solids, the vertical cuttings dryer significantly reduces the total volume and weight of waste for disposal.
    Cost Efficiency: Reclaimed drilling fluid is returned to the active system, drastically lowering the need for expensive new mud purchases.

     
    Technical Advantages of the VC700 Cuttings Dryer
     
    The KOSUN VC700 vertical cuttings dryer is engineered for high performance in demanding environments through several key innovations:
    Exceptional Separation Efficiency: Specifically designed for OBM recovery, this cuttings dryer maintains an Oil-on-Cuttings (OOC) level below 3%, ensuring compliance with international regulations.
    Durable Wear Resistance: The rotor flights of the vertical cuttings dryer are protected by tungsten carbide coatings, extending the service life of components under abrasive conditions.
    Maintenance-Friendly Design: Key parts can be accessed and replaced from the top of the cuttings dryer, minimizing operational downtime and labor costs during rig movements.
     
    Application Scenarios for Vertical Cuttings Dryer Technology
     
    The versatility of the VC700 vertical cuttings dryer makes it suitable for various drilling waste management configurations:
    Onshore Drilling: Ideal for closed-loop systems where environmental footprint must be minimized.
    Offshore Platforms: The compact and efficient design of this cuttings dryer saves valuable space while maximizing fluid recovery.
    Complex Formations: Performs reliably even when dealing with high-gravity solids and high-viscosity drilling fluids.
     
    The Value of the KOSUN Cuttings Dryer
     
    The KOSUN VC700 Vertical Cuttings Dryer combines mature centrifugal technology with practical field-proven design. As a high-capacity cuttings dryer, it provides operators with a reliable method to balance environmental responsibility with economic performance. For any modern solids control setup, this vertical cuttings dryer is the definitive choice for maximizing ROI.

  • Forge Ahead with the Spirit of the Horse: KOSUN 2026 New Year Message

    As the wheel of time turns, we bid farewell to the Year of the Snake and gallop into the promising Year of the Horse (2026).
    Reflecting on our journey, Xi'an KOSUN Machinery remains deeply rooted in the historic soil of Xi’an, staying true to our founding principle: "Excellence in Profession, Prosperity through Precision." With high-end equipment manufacturing as our cornerstone, we have navigated industry tides with a spirit of craftsmanship, writing a bold new chapter for "Intelligent Manufacturing" on the global stage.
    Whether you are a member of the KOSUN family, a strategic partner, or a long-standing friend of the brand, we extend our most sincere gratitude and warmest New Year wishes to you.
     
    Extraordinary Achievements Through Steadfast Dedication
     
    The past year was defined by resilience and depth. KOSUN has demonstrated the true responsibility of a leading manufacturer through concrete actions rather than slogans.
     
    R&D Breakthroughs & Technical Leadership: Our R&D teams have pushed the boundaries of Drilling Waste Management (DWM) and Solids Control technologies. By optimizing core parameters for Oil-Based Cuttings (OBC) treatment and Zero-Discharge systems, we ensure KOSUN remains at the forefront of the global energy and environmental sectors.
     
    Precision Engineering & Quality Assurance: On the factory floor, our technicians uphold the most rigorous standards. From Decanter Centrifuges to Vertical Cuttings Dryers, every piece of equipment is a testament to KOSUN’s commitment to reliability and durability.
     
    Global Reach & "Belt and Road" Excellence: Our sales and service teams have traversed the globe, from the strategic hubs of the "Belt and Road" initiative to remote project sites. We deliver not just hardware, but integrated turnkey solutions and a promise of professional localized support, ensuring peace of mind for our clients worldwide.

     
    2026: Galloping Toward a Sustainable Future
     
    The Year of the Horse represents energy, speed, and progress. Standing at this new threshold, KOSUN will continue to specialize in the Solid-Liquid Separation sector and leverage our manufacturing prowess to expand our global footprint.
     
    Innovating for the Future: We will continue to inject "Smart" capabilities into our hardware. By integrating automation and IoT monitoring into our waste management systems, we aim to provide even more efficient and eco-friendly solutions for the global energy industry.
     
    Deepening Global Integration: KOSUN will further strengthen its global service network, focusing on localized operations and resource integration. We seek to build an open, win-win ecosystem with partners to bridge the infrastructure gap along the Silk Road with "Hardcore" equipment strength.
     
    Empowering Growth: We remain committed to providing a platform where every employee can thrive, ensuring that technical innovation and market expansion go hand in hand.
     
    May we all embrace the "Dragon-Horse Spirit"—a symbol of vitality and success. Whether tackling complex technical challenges or exploring new frontiers in the global market, KOSUN is ready to bridge the future with intelligent manufacturing and sustainable innovation.

     
    Wishing you a prosperous Year of the Horse!
    May your journey be swift, your success be great, and your future be bright.
     
    Happy New Year!

  • MD210 Drilling Mud Cleaner

  • KOSUN 1m³/h Oily Sludge Treatment System Driving Cost Reduction and Efficiency

    In today's rapidly advancing petrochemical industry, treating oily sludge has emerged as a dual challenge for environmental compliance and sustainable growth. Traditional disposal methods—such as landfilling or incineration—are not only cost-prohibitive but also impose significant environmental burdens. Faced with increasingly stringent regulations and soaring hazardous waste disposal fees, enterprises are in urgent need of efficient, reliable solutions. KOSUN has addressed this demand with its independently developed 1m³/h Integrated Oily Sludge Treatment System. Leveraging mature processes and stable performance, this system is the premier choice for companies seeking to optimize costs and enhance operational efficiency.

     
    Chemical Hot Washing Precise Stripping of Oil Contaminants
     
    The core competitive edge of the KOSUN 1m³/h Oily Sludge Treatment System lies in its advanced chemical hot washing technology. This is far more than a simple high-temperature rinse; it utilizes KOSUN’s proprietary surfactants and cleaning agents under precisely controlled thermal conditions. This process effectively destabilizes the stubborn "water-oil-solid" emulsified structures, thoroughly neutralizing the adhesion between crude oil and solid particles. This revolutionary approach ensures maximum oil liberation from the solid matrix, providing a clean feedstock for subsequent separation.
     
    Multi-stage Centrifugal Separation Guaranteed Treatment Performance
     
    Following the chemical hot wash, the mixture is processed through high-efficiency multi-stage centrifugal units (including decanter and disc centrifuges). By optimizing the centrifugal force field, the system achieves precision three-phase separation:
     
    Crude Oil Recovery and Valorization: The recovered light-phase crude oil maintains high purity and can be sold directly as refinery feedstock, generating immediate economic returns.
    Water Resource Recirculation: Purified water is fed back into the system’s washing and heating stages, creating a closed-loop water cycle. This drastically cuts fresh water consumption and minimizes wastewater discharge costs.
    Compliant Solid Disposal: The oil on cuttings of the treated solids is reduced to below 2%, well within standard hazardous waste landfill requirements. This significantly lowers downstream disposal costs and environmental liability.
     
    Rapid ROI Significant Investment Cost Advantages
     
    A standout feature of the KOSUN system is its exceptional Capital Expenditure (CAPEX) advantage and accelerated Return on Investment (ROI). The process is engineered for stability, with highly controlled energy and chemical consumption. By transforming "waste into wealth" through efficient oil recovery, the system delivers an ROI that far exceeds high-cost alternatives.

     
    Versatile Applications Meeting Diverse Operational Needs
     
    The KOSUN 1m³/h Oily Sludge Treatment System is engineered for a wide range of oily waste streams, making it the ideal solution for oilfields, storage facilities, and petrochemical plants:
     
    Surface oily sludge from oilfield operations and equipment leakages.
    Waste Oil-Based Mud (OBM) and Drill Cuttings from drilling activities.
    Tank bottoms and sludge from the cleaning of storage tanks and tankers.
    Sediment and oily silt from wastewater basins and emergency pits.
     
    Compared to high-investment processes such as incineration or thermal desorption, KOSUN offers a lower cost of entry, higher ROI, and a shorter payback period. Choosing the KOSUN 1m³/h Oily Sludge Treatment System is a commitment to a green, efficient, and sustainable future, empowering enterprises to balance environmental stewardship with economic profitability.

  • KOSUN Sincerely Invites You to the 5th Benghazi International Oil and Gas Exhibition (Booth No.: A54B)

    Exhibition Introduction

    The 5th Benghazi International Oil and Gas Exhibition is dedicated to fostering economic growth and propelling the development of the oil and gas sector. This event offers a unique platform for industry professionals to exchange expertise, showcase the latest technologies and innovative solutions, and enhance the industry's efficiency in local, regional, and international markets. The exhibition not only creates an ideal environment for forging high-value business and investment partnerships but also serves as a crucial window for attracting investment and exploring new prospects for sustainable energy development.
    The exhibition aims to broaden investment prospects in the oil and gas industry, solidifying Libya's position as a key player in this vital sector, while also promoting international cooperation in innovation and sustainable development. As a catalyst for comprehensive economic growth, the event will help optimize existing resources and investment opportunities, accelerating industry progress and paving the way for a more prosperous future.

    Exhibition Dates: November 24-27, 2025
    Venue: Benghazi International Exhibition Center
    KOSUN Booth Number: A54B

    Market Background

    The oil and gas industry is Libya's primary source of revenue and plays a crucial role in the growth of its national economy. Leveraging abundant natural resources and a strategic geographical location, the Libyan government is investing heavily in the sector to boost production and establish new development directions. These initiatives not only align with the global trends of renewable energy and sustainable development but also help the country enhance its hydrocarbon production capabilities in the future.
    Furthermore, Libya possesses world-class natural gas reserves, offering excellent investment opportunities for exploration and development. The continued development of this industry represents an important strategic opportunity for optimizing resource utilization. Market expectations indicate a bright future for Libya's oil and gas sector, driven by expanding production and refining capabilities. The country is actively enhancing its regional and global influence, consolidating its significant position in the African and international energy landscape.

    Featured Products

    1. Solid Control Systems
    Solid control systems typically consist of 3-7 mud tanks, equipped with 5-stage solids control, chemical dosing, weighting, and other equipment, meeting the complete package requirements for drilling rigs ranging from 250HP to 3000HP.

    2. Oil Sludge Treatment Systems
    Oil sludge treatment systems are primarily designed to address the waste oil sludge generated during the drilling process. After treatment, the solid phase oil content can reach <1%.

    3. Mining Mud Treatment System (Mining Drilling Fluid Solids Control System)
    In the mining industry, KOSUN's mining mud dewatering systems utilize core equipment such as shale shakers, centrifuges, mixing devices, mud tanks, sand pumps, and screw conveyors to achieve efficient mud purification and circulation. The systems precisely treat mud containing rock powder and mine tailings from mining operations. On one hand, deep purification improves the accuracy of core sampling, providing reliable data for resource exploration; on the other hand, it effectively guarantees drilling efficiency and wellbore stability, ensuring the continuous advancement of mining operations.
    More importantly, through the efficient separation and treatment of mine tailings, the risk of contamination of soil and groundwater by harmful substances in the mud is significantly reduced, strictly complying with environmental protection requirements.

    Application Fields: Iron ore, copper ore, coal mines, limestone mines, etc.
     

  • KOSUN HDD Mud Recycling System

    KOSUN HDD Mud Recycling System/ Drilling fluid Recycling System/ Mud Recovery System/ Mud circulation System

  • KOSUN Integrated Tailings Management System Solution: Assisting Green Mine Construction

    In the mining industry, effective tailings management is a persistent challenge balancing environmental stewardship and operational costs. Traditional wet discharge methods present significant safety risks and ongoing ecological pressure. Achieving efficient reduction, resource recovery, and safe disposal of tailings has become essential for sustainable mining development.
    As specialists in solid-liquid separation technology, KOSUN leverages extensive global experience and robust R&D capabilities to present its new generation integrated tailings treatment solution. Centered on efficient mechanical dewatering using decanter centrifuges, this system transforms flowing tailings slurry into standard-compliant solids and reusable water. It provides strong technical support for mining enterprises to cut costs, boost efficiency, and embrace green transformation.

     
     
    I. Industry Pain Points Addressed by KOSUN's Tailings Management System
    The KOSUN system directly addresses the shortcomings of traditional disposal methods:
    Eliminates Safety & Environmental Risks: Mitigates heavy metal leakage and dam integrity concerns.
    Reduces Operating Costs: Lowers expenditure on tailings pond construction, maintenance, and land usage.
    Enables Resource Recycling: Recovers valuable water resources, minimizing waste.
     
    II. Core Advantages of the KOSUN Tailings Dewatering Treatment System
     
    Efficient Dewatering & Separation:
    High-speed decanter centrifuges generate powerful centrifugal forces for effective separation of fine particles. Outputs consistently meet local discharge and recovery standards.
    Water Recycling for Cost Efficiency:
    The clarified filtrate has minimal solid content and can be directly reintroduced into the beneficiation process, significantly reducing fresh water intake and wastewater treatment costs, ensuring a closed-loop water cycle.
    Stable Operation & High Automation:
    The system offers simple operation, low maintenance costs, and reduced energy/chemical consumption, lowering the total lifecycle operating costs for clients.
    Customized Solutions & Strong Technical Support:
    Drawing on global project experience, KOSUN provides tailored system designs optimized for specific slurry characteristics (composition, particle size, pH levels) to ensure optimal treatment results and adaptability.

     
    III. Typical KOSUN Tailings Treatment System Process Flow
     
    KOSUN delivers a complete, streamlined system integration solution:
    Feeding & Buffering: Tailings slurry is homogenized in a buffer tank.
    Slurry Screening: Slurry is pumped to screening equipment for preliminary processing.
    Core Separation: Concentrated slurry is pumped into the KOSUN centrifuge for solid-liquid separation (solids discharged, liquid overflowed).
    Product Disposal: Solids meet standards for transport/storage; clarified liquid returns to the production process for reuse.
     
    As the mining sector shifts toward green and efficient development, scientific tailings disposal is a key metric of corporate sustainability. KOSUN's mine tailings treatment system provides a proven, reliable path for upgrading operations with superior performance and reliable safety assurance.
    Choosing KOSUN means partnering with a company dedicated to co-creating value. We look forward to working with you to transform tailings treatment challenges into new opportunities for efficiency improvement and environmental protection.
     

  • Drilling Fluid Cooling System

  • LS585 Shake Shaker