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  • Xi’An Kosun Recently Delivered Three Slurry Pumps To Kuwait Oil Drilling Projects

    As a leading solid waste treatment and environmental protection equipment expert, Xi'an kosun recently delivered three slurry pumps to Kuwait oil drilling projects, continuing to make waves in the global market.  These special centrifugal pumps are critical for tank mud transfer, and Xi'an kosun's mud pumps are designed to withstand the harshest conditions.
     
    The slurry pump relies on the action of a rotating impeller to transfer mechanical energy to the liquid, making it an important part of various industries such as mining, electric power, metallurgy, coal, and environmental protection.  The unique feature of Xi'an kosun slurry pump is its resistance to corrosion, wear and erosion, which ensures a long service life and optimal performance when transporting slurries containing abrasive solid particles.
     
    Xi'an kosun is famous for its production of various types of solid-liquid separation equipment, conveying equipment, and solids control equipment.  Its products are sold in more than 60 countries and regions around the world.  The company's commitment to quality and innovation has made it a trusted partner for oil drilling projects and other industrial applications in countries including the United States, Egypt, South Korea, Algeria, Russia, Kazakhstan, Uzbekistan, Azerbaijan, Argentina, UAE, Uganda, Dubai, North Africa, Oman, Libya, India, Indonesia and so on.
    The recent delivery of slurry pumps to the Kuwait oil drilling project site further solidifies Xi’an kosun’s reputation as a reliable supplier of best-in-class equipment for demanding operations.  With a strong influence in the global market and a successful record of meeting the needs of different industries, Xi'an kosun continues to promote the advancement of solid waste treatment and environmental protection technology.
     
    As the demand for reliable, efficient slurry pumps and other equipment continues to grow, Xi'an kosun has always been at the forefront of providing innovative solutions to meet the ever-changing needs of international customers.  Focusing on quality, performance and customer satisfaction, Xi'an kosun is expected to have a greater impact in the global environmental protection and solid waste treatment market.

    Tags:  slurry pumps, centrifugal pumps, mud pumps

  • Drilling rig linear motion shale shaker: an important part of the solids control system

    Drilling rig linear motion shale shaker: an important part of the solids control system
     
    In oil drilling, the use of linear motionshale shakers in drilling rigs is critical to the success of the operation.  This primary treatment equipment is an integral part of the solids control system and plays a key role in separating large cuttings from the drilling fluid.  Linear motion shale shakers not only help remove unwanted materials from the fluid, but also play a key role in safeguarding the overall performance of the drilling fluid, ensuring the efficient execution of the drilling process.
     
    So, what exactly is a linear motion shale shaker?  How does it work in a rig?  The equipment uses linear or rectilinear motion through its vibration mechanism to effectively remove solid particles from drilling fluids.  Fluids containing solids are conveyed onto the screens of ashale shaker, where the vibrations cause the particles to separate from the liquid, allowing clean fluid to pass through for further use.  The separated cuttings are then collected and processed to prevent them from interfering with the drilling process.

    KOSUN linear motion shale shaker features:
      (1） Adopt German brand motors which have the advantages of high strength vibration, large screening area, adjustable screen box angle, little noise and high efficiency.
    （2） Heat treatment of the complete shaker deck.Surface painting with heavy anticorrosion to extend the service life of shale shaker.
    （3） Use the full adhesive hookstrip rigidity screen or steel frame screen, the fixed tensioning plate can make to replace screen more convenient and easier and also can replaced into many kinds of screens.
    （4） Reasonable designing the cofferdam height of shale shaker logging tank can make mud buffer is uniformity flow, reduce direct impact on screen and effective extend the screen service life.
    （5） We can manufacture dual or thribble shale shaker according to clients' requirements.

          

     
    High-quality linear shale shakers are designed to handle large volumes of material, ensuring they can effectively manage drill cuttings and maintain the integrity of the drilling fluid.  The reliability and efficiency of this equipment is critical, as any failure could result in reduced drilling fluid performance and potential damage to the rig.
     
    When selecting a linear motion shale shaker for a drilling rig, factors such as the shale shaker's capacity, vibration intensity, and overall durability must be considered.  The efficiency and effectiveness of a shale shaker will directly impact the success of a drilling operation, making it a critical investment for any rig.
     
    In short, the linear motion shale shaker is a basic component of the solids control system of the drilling rig.  Its ability to separate drill cuttings from the fluid while maintaining the properties of the fluid highlights its importance in ensuring the drilling process is performed smoothly and efficiently.  Therefore, selecting a reliable and high-performance linear motion shaker is critical to the overall success of any drilling operation.

    Tags:  linear motion shale shaker, Shale Shaker In Drilling Rig, Double motor shale shaker, drilling fluid shale shaker, mud shale shaker, solid control shale shaker

    KOSUN Website： 
    http://www.kosuneco.com/ 
    http://www.kosun.com/ 
    Email：sales@adkosun.com 
    Whatsapp：+86 13379250593
    Tel：+86 13379250593

  • Mud Circulation System: The Core Of Mud Solid Control

    The mud circulation system is also called solid control system, mud tank system.
    The mud circulation system is an important part of the entire mud solid control system. This system is responsible for the process of circulating drilling fluid, also known as mud, throughout the drilling operation. The equipment used in this system plays a vital role in maintaining the quality and performance of the mud, which is critical to the success of drilling operations.
     
    The mud circulation system process begins with the introduction of drilling fluid into the wellbore.    As the drilling process progresses, the mud carries cuttings back to the surface where they are processed through the mud solids control system. The system is designed to remove unwanted solids and impurities from the mud, ensuring the mud maintains the proper viscosity and density for efficient drilling.
          
    By combining all kinds of Solids Control Equipment, KOSUN provides a complete Drilling Mud Circulation System for gas drilling rigs from 350 HP to 3000 HP drilling rigs. Provide Customized Design for your drilling site and the most cost-effective configurations from KOSUN Solids Control manufacturer
     
    The mud circulation system uses several key pieces of equipment. Shale shakers are the first line of defense in removing large solids from mud. The shale shaker screen separates drilling cuttings from drilling fluid, allowing clean mud to continue flowing downhole.
     
    After the shale shaker, the slurry passes through a series of equipment, including desanders and desilters, to further remove the finer solids from the slurry. The mud is then treated with chemicals to adjust its properties and ensure it remains stable and effective during the drilling process.
     
    The final stage of the mud circulation system process involves using a degasser to remove any trapped gases from the mud, and a centrifuge to further remove fine solids and improve the overall quality of the drilling fluid.
     
    Overall, a mud circulation system is critical to maintaining the integrity of the drilling fluid and ensuring a smooth drilling operation. By utilizing the appropriate equipment and following comprehensive procedures, drillers can effectively manage their mud solids control systems and achieve successful drilling results.


                                                          Oilfield Drilling Mud Circulation System 
     
                                                              
                                                                       Drilling Mud Cleaning System


                                                                  750HP Oil Rig Mud Solid System   
                                                                                                                                                                               
     

                                                                     ZJ50 Rig Solids Control System


                                                       Solid Control Cleaning System

    Tags: mud circulation system,solid control system,mud tank system,solid control system, solid control equipment

    KOSUN Machinery-your reliable supplier of complete solutions for Drilling Fluids Processing Systems.

    KOSUN Website： 
    http://www.kosuneco.com/ 
    http://www.kosun.com/ 
    Email：sales@adkosun.com 
    Whatsapp：+86 13379250593
    Tel：+86 13379250593

     

  • Solid Control Equipment is Also Named as Drilling Mud Cleaning Equipment

    Solid Control Equipment is also named as drilling mud cleaning equipment, which is used to control the solids by mechanical separation method to keep the balance of drilling mud.
     
      

    Solids control equipment including first phase primary solids control using the drilling fluids shale shakers to separate drilled solids coarser than 74 microns.
     
    The second phase solids control equipment is desander for separation of drilled cuttings larger than 47 microns.
     
    The third phase solids control equipment is desilters separator for drilling cuttings larger than 15 microns, which is a number of 4 inch desilter cones, for scarce capacity of solids control system.      Flow rate is generated by different numbers of desilter cone.
     
    With the development of environmental protection, the solids control system is increasingly popular, after solids control equipment handling, the drilling cuttings should be further treated by drilling waste management equipment like vertical cuttings dryer, linear motion drying shaker. Drilling fluids ultra fine solids should be separated by chemically enhanced dewatering system to clean the drilling fluids to make them to reuse.
     
    KOSUN is solids control equipment manufacturer. KOSUN manufactures all series mud solids control and drilling waste management equipment. We focus on it and provide the optimal proposal continuously to all users in the drilling field.
     
    Solids Control Equipment: Shale Shaker, Mud Cleaner, Mud Desander, Mud Desilter, Decanter Centrifuge, Vacuum Degasser, Centrifugal Degasser, Centrifugal Pump, Drilling Mud Agitator, Jet Mud Mixer, Shear Pump, Slurry Pump, Screw Pump, Mud Gas Separator
     
    When it comes to solids control services for oil and gas drilling, KOSUN is the name to trust. Its mud solids control system and range of equipment and services are designed to meet the specific needs of drilling operations, ensuring efficiency, reliability, and success. With a strong presence in key oil-producing countries and a proven track record of performance, KOSUN is the ideal partner for all solids control requirements.
     
    KOSUN- China Solids Control Leader&Drilling Waste Management Expert
    Email: sales@adkosun.com
    WhatsApp:+86 13379250593
    Contact person: KOSUN Monica
    Online consulting:
    http://www.kosun.com
    http://www.kosuneco.com

    Tags: solid control in drilling, solids control company, solid control drilling, solids control equipment drilling, solids control equipment, solid control and waste mangement, solid control equipment china, solids control equipment for sale, solid control oil gas, rig solid control system, solid control system drilling, solids control system, solids control, solid control equipment drilling offshore, drilling mud solids control, solids control companies, chinese solids control companies

     
     

  • What is solids control in the oil drilling ?

    • What is it that we usually refer to as solid control?

    Solid control refers to the use of specialized equipment and techniques to control and manage the solid phase materials at the wellbore during the drilling process, ensuring the safety, efficiency, and environmental friendliness of drilling operations.  The main objective of solid control is to control and treat solid phase impurities and waste in drilling fluids to prevent damage to wellbore equipment and the environment.

     

    • What are the most frequently used solid control devices and their role?

    Solid control equipment refers to various mechanical devices and systems used to achieve solid control objectives, including but not limited to the following:

    Oilfield Shale Shaker: It is mainly used to separate solid particles in the mud with a particle size larger than 76μm.  It is an efficient and new type of screening equipment widely used in industries such as oil drilling, coal mining, shield construction, and HDD non-excavation.
    Desanders: Used to remove sediment and sand particles between 47 and 74μm  from drilling fluids.
    Desilter drilling equipment: can separate solid particles between 14 and 47μm during mud treatment.
    Drilling fluid Centrifuges: KOSUN series oilfield centrifuge is used for settling and separating suspensions containing solid particle diameter ≥2μm, and the specific gravity and viscosity of the treated mud can meet the ideal operation requirements, providing conditions for better recycling and high efficiency, energy saving and environmental protection.
    Shear pumps: Used to cut and crush solid particles for easier handling and disposal.
    Mud tanks for drilling: Used for storage and mixing of drilling fluids.
    Vertical cuttings dryer: Used to filter and clean solid particles from drilling fluids.

    Among them: Shale Shaker, Vacuum Degasser, Desander, Desilter, Drilling mud centrifuge consists of five phases solid control system, also called five phases purification system.  Five stage drilling fluid purification is mainly used for complex well conditions and high requirement drilled well.  In the actual process, we could adopt one or several stages according to drilling operation request.  After five stage solid control processing, the drilling mud can fully meet the drilling fluid quality requirements.
     
     

    • What can Kosun do for you?

    KOSUN is a company specializing in the manufacturing and provision of solid control equipment. They offer various solid control equipment and systems, including shale shakers, desanters, centrifuges, etc., to meet the solid control needs of the drilling industry.

    Tags: solid control in drilling, solids control company, solid control drilling, solids control equipment drilling, solids control equipment, solid control and waste mangement, solid control equipment china, solids control equipment for sale, solid control oil gas, rig solid control system, solid control system, drilling solids control system

  • Vacuum Degasser is a Special Solid Control Equipment to Deal With & Prevent Gas Invasion of Drilling Fluid

    Drilling Mud Vacuum Degasser System:
    Vacuum degasser is a kind of negative pressure degasser which is a special solid control equipment to deal with and prevent the gas invasion of drilling fluid.

     

    Vacuum Degasser is also called mud/Gas separator.  Mud/gas separators (Degasser) is the first units of solids control equipment arranged to treat drilling mud.  As such, they process all of the drilling mud from the flow line before the mud reaches the primary shale shakers.  The units have no moving parts and rely on the density difference between the gas and the mud for removal.  The process is simple, yet very effective for well drilling fluids processing system.

    KOSUN VD Series Vacuum Degasser Technical Parameters:

    Vacuum Degasser
    Model VD240 VD270 VD300 VD360 VD360-1
    Max. Capacity (m3/h) 240 270 300 360 360
    Vacuum degree (mmHg) 300-340 400-450 400-450 400-550 400-550    
    Transmission ratio 1.67 1.68 1.68 1.72 1.72
    Main Motor Power (kW) – 4 grade 15 22 30 37 37
    Vacuum pump power (kW)  – 4 grade 2.2KW-4 Grade 2.2KW-4 Grade 4KW-4 Grade 5.5KW-4 Grade 11KW-4 Grade
    Rotating speed (rpm) 876 870 880 860 860
    Displacement (m3/h) 28 48 90 180 360
    Proper mud weight (g/cm3)   ≤2 ≤2 ≤2.5 ≤2.5 ≤2.5  
    Degassing efficiency (%) ≥95 ≥95 ≥95 ≥95 ≥95   
    Weight (kg) 1200 1450 1960 2510 2600
    External dimension (mm)/(in) 1750×1073×1545
    / 69x42x61    		 1950×1095×1694
    / 77x43x67    		 2250×1335×1723
    / 89x53x68    		 2400×1500×1900
    / 94x59x75    		 2400×1500×1900
    / 94x59x75

    Vacuum Degasser for Drilling Fluids Solids Control:
     
    Vaccum Degasser is used to remove the small entrained gas bubbles left in the mud by the mud/gas separator.  These units are positioned downstream from mud/gas separators, gumbo removal equipment (if utilized), shale shakers and mud conditioners (if utilized), while hydrocyclone desander and Decanting centrifuges follow in the arrangement.
     
    China manufacturer KOSUN Solids Control offers the world with Mud/gas separators & vacuum degasser.  We are an exporter of Mud/gas separators, vacuum degasser for India, Russia, Middle East UAE United States.etc.Our factory and company are Quality Management System ISO 9001-2000 certified.KOSUN Machinery operates international oil gas drilling mud separation system sales, service, manufacturing, and distribution serivce. Buy  Mud/gas separators, and vacuum degasser from China manufacturer, good quality, best price. Provide best vacuum degasser for drilling mud circulation systems.

    Tags: solid control equipment, vacuum degasser, Degassing Vacuum, High Capacity Vacuum Degasser, drilling mud vacuum degasser system, vacuum degasser manufacturer, vacuum degasser cleaning system, Vacuum Degasification

  • Xi’an KOSUN has successfully completed its last shipment before the Spring Festival holiday

    Xi'an KOSUN, a professional solid control equipment manufacturer, has successfully completed its last shipment before the Spring Festival holiday. Despite the challenges posed by the holiday season, KOSUN employees remained dedicated and ensured that the goods were delivered to Lianyungang Port. And the final destination is Libya.
     
     
     
    The product shipped this time is a tank, equipped with a jet mud mixer, mud agitators, and pumps, which are used in the workover rig system. This shipment is a testament to Xi'an KOSUN's commitment to delivering high-quality equipment to its global customers.
     

     
    Established 32 years ago, Xi'an KOSUN has amassed a wealth of experience in the industry and has completed over 2,000 successful project cases, serving more than 60 countries and regions around the world. The company takes pride in its independent R&D teams and invests millions in research and development every year. With the ability to produce and process equipment independently, Xi'an KOSUN boasts an annual production capacity of 10,000+ units.
     

     
    In addition to its impressive production capacity, Xi'an KOSUN has also obtained various management system certifications, including ISO9001, 14001, 45001, HSE, and others. This ensures that the company adheres to the highest standards of quality and safety in the production of solid control equipment and drilling waste material handling equipment.
     
    The range of products offered by Xi'an KOSUN includes shale shakers, centrifuges, desanders, desilters, mud cleaners, mud agitators, sand pumps, centrifugal pumps, screw pumps, vertical cuttings dryers, oil tanks, water tanks, screens and many other solid control equipment. This comprehensive offering allows the company to meet the diverse needs of its global customer base.
     
    To further provide value to its customers, Xi'an KOSUN welcomes inquiries and assures advantageous prices and quick quotations. With a strong focus on customer satisfaction, the company is dedicated to providing high-quality products and excellent service to its clients.
     
    As Xi'an KOSUN continues to expand its global presence, its successful completion of the last shipment before the Spring Festival holiday reaffirms the company's dedication to serving its customers with top-notch equipment and unwavering commitment. With its rich industry experience and a wide range of quality products, Xi'an KOSUN stands as a reliable partner for businesses in the solid control equipment and drilling waste material handling industry.

  • The Installation Steps of KOSUN LS584 Series Shale Shaker

    This article is about the installation procedures for KOSUN LS584 Series Shale Shaker. KOSUN LS584 Series Shale Shaker is shipped fully assembled and no additional assembly is required.
    Safety
    Pay particular attention to information concerning lifting points and the use of a spreader bar in Chapter VI before lifting or moving the equipment.
    Installation Sequence
    Following is the sequence of steps for installing KOSUN LS584 Series Shale Shaker. The sequence presented may vary depending on selected options, the users’ facilities, and previous experience with this type of equipment.
    1. Position and level equipment at the installation site.
    2. Connect mud feed lines of adjustable flow to the feeder of the shale shaker.
    3. Examine and ensure cross support and side support are reliably installed at corresponding positions, Examine and ensure the screen is installed levelly and evenly with appropriate tensioning degree. 
    Required Clearances and Positioning
    Sufficient space should be provided around the equipment to facilitate access for maintenance, inspection, and adjustment. The recommended clearances between the shale shaker base and its peripheral barriers are 2.5ft (760mm).
    Typical operation and maintenance functions include, but are not limited to, the following activities:
    1. Change cross support, side support and screen.
    2. Adjust the angle of the screen frame.
    3. Connect, adjust and disconnect the mud feed lines of adjustable flow.
    Equipment Leveling
    To ensure even distribution of feed slurry across the screen panels, the shale shaker must be properly leveled. Leveling must be along the length and width of the unit. A 4-foot level is recommended to check the level.
    Non-compressible shims should be used as required to level the machine.
    Electric Power Connections
    Connect the facility's electrical power supply to the junction box by the wiring schematic. The rotation directions of two vibrating motors of new equipment do not need to be adjusted.
    The vibrating motor is a three-phase, 50 or 60-Hz motor.     The motor must be operated at the design voltage. For motor power requirements, refer to the label on the motor data plate.
    Warning!   The vibrating motor must be operated at the designated supply voltage.
    Warning!   High voltage may be present. Lock out and tag out the power supply to prevent accidental application of power while making electrical connections.
    Warning!   Electrical connections must be made by the National Electrical Code (NEC) and all applicable local codes. Failure to comply may result in an unsafe condition that could injure personnel or damage equipment. Ensure that all electrical and conduit connections are secure.
     
     
     

  • A Mud Gas Separator is a Special Equipment for the Primary Degassing of Gas-Cut Drilling Fluid

    一、The Main Purpose of Mud Gas Separator：
    Xi'an KOSUN MGS Series Ordinary-pressure Mud Gas Separator is a kind of special equipment for the primary degassing of gas-cut drilling fluid and is mainly used to eliminate big bubbles ≥φ3mm in diameter from gas-cut drilling fluid. These big bubbles are expansible gas in drilling fluid filling some sections of downhole annulus, and if not being degassed, the gas is easy to cause well kick and even blowout from the rotary table. MGS Series Ordinary-pressure H2S-proof Mud Gas Separator adopts high-quality materials, effectively prevents erosion of harmful gas and ensures safety of personnel, machines and production.


    Structure Diagram of Mud Gas Separator

     

    二、 The Operating Principles of Mud Gas Separator：
     Xi'an KOSUN MGS Series Ordinary-pressure Mud Gas Separator is a kind of special equipment for the primary degassing of gas-cut drilling fluid and is mainly used to eliminate big bubbles ≥φ3mm in diameter from gas-cut drilling fluid. These big bubbles are expansible gas in drilling fluid filling some sections of downhole annulus, and if not being degassed, the gas is easy to cause well kick and even blowout from the rotary table. MGS Series Ordinary-pressure H2S-proof Mud Gas Separator adopts high-quality materials, effectively prevents erosion of harmful gas and ensures safety of personnel, machines and production.
    三、The Specification and Size of Xi'an KOSUN Mud Gas Separator：

    1 Main body of separator MGS 800 MGS 1000 MGS 1200
    2 Capacity 200-250m3/h 200-250m3/h 220-300m3/h
    3 Mud inlet pipe 5″ 5″ 5″
    4 Mud outlet pipe 10″ 10″ 10″
    5 Exhaust pipe 8″ 8″ 8″
    6 Weight 1500kg 2000kg 2800 kg
    7 External dimensions 1800×1800×5860mm 2000×2000×5960mm 2300×1900×7283mm

     
     

  • The sand pump is one of the essential equipment in the drilling mud industry

    The drilling mud industry plays a crucial role in the extraction of natural resources such as oil and gas.  To effectively extract these resources, appropriate equipment and machinery must be used.  The sand pump is one of the essential equipment in the drilling mud industry.
    The sand pump is primarily used for conveying abrasive fluids and is vital for the success of drilling operations.  One of the main applications of the sand pump in the drilling mud industry is the removal of drill cuttings from the wellbore.  During the drilling process, a large amount of solid material such as sand, rocks, and debris is generated.  These rock cuttings need to be removed from the wellbore to ensure the smooth operation of the drilling rig.  The sand pump is used to transport these cuttings from the wellbore to the surface, where proper disposal can take place.  Another crucial application of the sand pump in the drilling mud industry is the circulation of drilling mud.  Drilling mud, also known as drilling fluid, is an essential component of the drilling process.  It helps in cooling and lubricating the drill bit, carrying cuttings to the surface, and maintaining wellbore stability.
    To optimize the performance of drilling mud, various additives such as polymers, chemicals, and viscosifiers are often added to the mud.  The sand pump plays a critical role in the thorough mixing and blending of these additives, ensuring that the drilling mud has the performance required for efficient drilling operations.  In conclusion, the sand pump is indispensable in the drilling mud industry and plays a crucial role in various applications such as cuttings removal, drilling mud circulation, and mixing drilling mud additives.  Its ability to handle abrasive fluids is essential for the success of drilling operations, making it an important equipment in the industry.

    Tags:centrifugal pump, oilfield centrifugal pump price, sand pump, oilfield drilling pump, centrifugal pumps manufacturers, sand pump, Centrifugal Pumping Principles, horizontal centrifugal pump, centrifugal pump price, centrifugal pumps for sale.