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分类： KOSUN News

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  • Green Revolution: KOSUN’s 1m³ Oily Sludge Treatment System, Ushering in a New Era of Resourceful and Harmless Sludge Management

     

    In the industrial sectors of petroleum refining, oilfield exploration and production, and oil storage and transportation, the treatment of oily sludge has long been a persistent environmental challenge. This hazardous waste not only occupies significant land but also poses potential threats to ecological environments. Responding to the global call for green development, KOSUN Machinery leverages its profound expertise in environmental technology to independently manufacture the groundbreaking 1m³/h Oil Sludge Integrated Treatment System. This system provides an ideal, high-efficiency solution for the management of oily waste, built on the core strengths of efficiency, environmental protection, and resource recovery.

     

    Core Process: Advanced Chemical Hot Washing for Breakthrough Three-Phase Separation

    KOSUN's 1m³ Oil Sludge Treatment System utilizes an advanced "chemical thermal washing process" to achieve the separation and recovery of oil, water, and solids.

    This process allows crude oil to be recovered from sludge.
    Treated water has an oil content as low as 200mg/L and can be reused.
    Separated solid residues have an oil content below 2%, meeting environmental standards for disposal or further treatment.

    Superior Performance: Low Investment Costs and Exceptional Treatment Efficiency

    KOSUN's system offers a balance of environmental and economic benefits compared to traditional methods. It provides significant investment cost advantages due to its integrated, modular design and efficient resource recovery, while its 1m³/h processing capacity is suitable for small and medium-sized enterprises.

    The Ideal Choice: Covering Diverse Industry Applications

    The system is suitable for handling oily waste in various industries, including:
     
    Petroleum and Petrochemical Enterprises
    Oilfield Exploration and Production
    Oil Storage and Transportation Sectors

     

    Summary

    KOSUN Machinery's 1m³ Oil Sludge Integrated Treatment System promotes industrial green transformation by using advanced chemical hot washing technology for the separation and resourceful utilization of oil, water, and solids.

  • The LS752 shale shaker is exported to Japan

    A batch of LS752 shale shaker recently produced by KOSUN has completed the final factory inspection and packaging work
    and has been officially sent to Japan. The device will serve as the core component of the HDD (Horizontal Directional Drilling)
    mud processing system for local infrastructure projects in Japan.
     
    The LS752 shale shaker shipped this time is a small shale shaker meticulously designed by KOSUN for working conditions with
    high requirements for equipment mobility, such as horizontal directional drilling. It perfectly balances the contradiction between
    "processing capacity" and "floor space".
     

    Equipment Advantages  

    The LS752 has a compact structure and a lightweight design, making it highly suitable for rapid deployment and relocation in drilling sites
    with limited space, significantly enhancing the flexibility of construction teams.
     
    The equipment adopts a unique double-layer screen design. The upper layer uses a woven mesh for the rapid separation of larger-sized drill
    cuttings. The lower layer is equipped with a slit mesh, which can effectively remove finer particles. This combination ensures the purification
    effect of the slurry, significantly improves the recycling rate of the slurry, and reduces construction costs.
     
    It has an outstanding solid-liquid separation effect, providing clean and stable mud for HDD drilling, ensuring the smooth progress of drilling
    operations and the quality of hole formation.
     

    Application scenarios of LS752 shale shaker
     
    In this project in Japan, the LS752 shale shakerwill be integrated into a complete HDD mud treatment system, which is mainly used to
    handle drilling mud generated during horizontal directional drilling.
     
    1. When laying urban pipe networks, environmentally friendly treatment should be carried out on the slurry to prevent pollution to the urban environment.
    2. When crossing sensitive areas such as rivers, highways and railways, the recycling of mud and the dry stacking treatment of drill cuttings can be achieved
    to meet strict environmental protection regulations.
    3. It is applicable to all kinds of small-diameter drilling projects that require mud wall protection and small-scale mud circulation purification.

     
    KOSUN has always been committed to providing global customers with efficient, reliable and environmentally friendly solid control solutions. The shipment
    of the LS752 shale shaker this time not only deepens the cooperation between KOSUN and the Japanese market, but also once again proves that KOSUN's
    miniaturized and high-efficiency solid-liquid separation equipment has been recognized by the international market. Our products can precisely meet the
    diverse demands of international customers for equipment performance, environmental protection standards and operational efficiency. In the future, KOSUN
    will continue to be driven by innovation and contribute more "Made in China" power to global infrastructure construction.

  • Kosun Machinery’s diesel-driven slurry mixing equipment has been exported to Australia, contributing to large-scale horizontal directional drilling projects

    Recently, Kosun Machinery has officially dispatched another set of high-performance diesel-driven slurry mixing equipment during the
    National Day holiday and delivered it to a leading directional drilling and rock excavation service engineering company in Australia for
    the slurry mixing operation of the drilling project it has contracted.
     
     
    Australian Directional Drilling Company is a professional horizontal directional drilling (HDD) service contractor, specializing in providing
    underground pipeline and trenchless installation solutions for the utility, municipal, energy and communication industries. Its main business
    covers: horizontal directional drilling, engineering design support, project feasibility studies, mud management systems, wireless positioning
    and tracking services, etc. The main business is concentrated in North America, with a focus on Canada and the western regions (such as British
    Columbia and Alberta), and is actively expanding into the US market. With experienced project experience, drilling operators and on-site engineers,
    we are capable of handling complex geological conditions and project challenges.
     
     
    This time, the Australian directional drilling company is cooperating with our company on the mud management system section. Professional drilling
    fluid/mud configuration, recovery and treatment are the key links for the success of HDD and also related to environmental protection compliance.
    As the sites of horizontal directional drilling (HDD) projects are usually located in the wild, by rivers, beside roads or in undeveloped areas, lacking
    a stable industrial power grid, the diesel-driven slurry mixing device produced by Kosun Machinery is an independent system with its own power source.
    After arriving at the site, it only needs to be connected to the slurry pipeline to start working, without waiting for complex power wiring or installation of
    large transformers. Moreover, after the project is completed, it can be quickly disassembled and transferred to the next construction site, which is highly
    suitable for the frequent movement of horizontal directional drilling (HDD) contractors.
     
    In horizontal directional drilling (HDD) operations, it is necessary to prepare and maintain high-viscosity drilling fluid to carry cuttings and stabilize the wellbore.
    The powerful torque of the diesel engine can easily drive the stirring shaft, maintaining efficient stirring even when the mud concentration is very high, avoiding
    "freezing" or motor overload.
     
     
    For a horizontal directional drilling (HDD) service provider like our client, Australian Directional Drilling Company, which mainly engages in field and cross-regional
    operations, diesel-driven mixing units are almost an inevitable choice. The independence, powerful performance, outstanding reliability and high adaptability to the
    site they offer It has perfectly solved the problem of continuous, stable and efficient supply of drilling fluid/mud at the horizontal directional drilling (HDD) construction site.

  • Diesel-driven slurry mixing units are exported to New Zealand

     
    Supporting non-excavation horizontal directional drilling operations
     
    Recently, the vehicle-mounted diesel-driven slurry mixing device, which was tailor-made by Kexun Machinery for overseas markets, officially set off and was successfully dispatched to New Zealand. It will be specifically applied to the local trenchless horizontal directional drilling operation scenarios. From the full-process implementation of technology research and development to customized production, and then to the successful conclusion of cross-border orders, this process highly demonstrates KOSUN Machinery's technological autonomy and production flexibility in the energy equipment field, injecting new impetus into the global energy equipment market landscape and continuously strengthening the competitive edge of the KOSUN brand in the international industrial chain.

     

     

    Vehicle-mounted diesel-driven slurry mixing device
     
    The core components of the vehicle-mounted diesel-driven slurry mixing device include the diesel tank, slurry mixing funnel, centrifugal pump head, dedicated base, intelligent control unit and high-performance diesel engine, etc. This set of equipment is mainly used for efficient shearing and mixing of bentonite added through the funnel, and then transporting it to the storage tank to ensure the stability and continuous operation of the drilling fluid system. In response to the customer's requirements, the technical engineers of Kosun customized the length and width of the equipment, enabling it to perfectly fit the on-board space of the customer's existing truck and greatly enhancing the mobmental protection.
     
     
    ility and on-site applicability of the equipment. This device features a compact structure and stable operation, and can be widely applied in trenchless construction scenarios in fields such as municipal, energy, and environ
    The overall system is scientifically designed and exquisitely crafted, ensuring reliability and durability under complex working conditions. With its profound technological accumulation and mature manufacturing system, Kosun has achieved complete independent research and development and production from core components to complete machine systems, demonstrating strong equipment matching and integration capabilities.

     

     
    Highly customized product solutions
     
    Kosun has always adhered to the customer demand-oriented approach and provided highly customized product solutions. The mixing equipment exported to New Zealand this time not only fully meets the customer's requirements in terms of size, but also performs outstandingly in functionality, stability and automation level, helping the customer improve operation efficiency and reduce operating costs. As a leading enterprise in the field of trenchless drilling equipment, Kosun's business has covered more than 70 countries and regions around the world. Our products are exported to Russia, Europe, Africa, America, the Middle East, Southeast Asia and other regions, and we continuously provide high-quality equipment and technical support to international customers.

  • Kosun Machinery’s mining drilling mud treatment system has been sent to Argentina, contributing to a leapfrog improvement in the competitiveness of the South American market!

    Recently, the mining drilling mud treatment system independently developed by Kosun Machinery has completed the factory inspection and has been

     officially dispatched to Argentina in South America. Relying on efficient solid-liquid separation technology and intelligent control modules,

    this system can precisely adapt to the complex geological conditions of overseas mining areas, providing equipment support for local mining enterprises

     to enhance resource development efficiency and reduce environmental protection treatment costs The technical adaptability of our

     company's environmental protection equipment in the international market has been further enhanced. In the mining industry,

    the ore drilling mud treatment system achieves efficient mud purification circulation through core equipment such as vibrating screens,

    centrifuges, mud mixing devices, mud tanks, sand pumps, and screw conveyors. It precisely treats mud containing rock powder and slag during mine construction.

    On the one hand, it can deeply purify and improve the accuracy of core sampling, providing reliable data for resource exploration. On the other hand,

     it effectively guarantees the drilling efficiency and wellbore stability, ensuring the continuous advancement of mining operations.
     

     

    More importantly, the mining drilling mud treatment system, through the efficient separation and treatment of slag, greatly reduces the risk of mud pollution to soil and groundwater,

    safeguarding the ecological environment of the mining area with technological power and practicing the international environmental protection concept of green mines.

     At present, this system has been widely applied in various mineral scenarios such as iron mines, copper mines, coal mines and limestone mines,

    demonstrating outstanding adaptability and reliability.

     

            


    From the raw material pump into the rough screening, to the centrifugal fine separation, and then to the slurry mixing, blending and reuse – the entire process is highly automated.

     The skid-mounted structure design takes into account both strength and convenience, making it convenient for long-distance transportation as well as for harsh on-site conditions.

    With its continuous innovative technological spirit and solid manufacturing foundation, Kosun has successfully transformed complex mining area operations into simple, efficient, stable and reliable standardized processes.


             

     

     

    Kosun Machinery has always maintained an open, lean and enterprising attitude, providing efficient, stable and environmentally friendly solid waste treatment solutions to

    the international market. Today, Kosun Machinery's presence has spread to over 70 countries and regions around the world,

    continuously empowering the energy and resource industry!

  • Kosun Machinery’s mining drilling mud treatment system has been sent to Argentina, contributing to a leapfrog improvement in the competitiveness of the South American market!

    Recently, the mining drilling mud treatment system independently developed by Kosun Machinery has completed the factory inspection and has been

     officially dispatched to Argentina in South America. Relying on efficient solid-liquid separation technology and intelligent control modules,

    this system can precisely adapt to the complex geological conditions of overseas mining areas, providing equipment support for local mining enterprises

     to enhance resource development efficiency and reduce environmental protection treatment costs The technical adaptability of our

     company's environmental protection equipment in the international market has been further enhanced. In the mining industry,

    the ore drilling mud treatment system achieves efficient mud purification circulation through core equipment such as vibrating screens,

    centrifuges, mud mixing devices, mud tanks, sand pumps, and screw conveyors. It precisely treats mud containing rock powder and slag during mine construction.

    On the one hand, it can deeply purify and improve the accuracy of core sampling, providing reliable data for resource exploration. On the other hand,

     it effectively guarantees the drilling efficiency and wellbore stability, ensuring the continuous advancement of mining operations.
     

     

    More importantly, the mining drilling mud treatment system, through the efficient separation and treatment of slag, greatly reduces the risk of mud pollution to soil and groundwater,

    safeguarding the ecological environment of the mining area with technological power and practicing the international environmental protection concept of green mines.

     At present, this system has been widely applied in various mineral scenarios such as iron mines, copper mines, coal mines and limestone mines,

    demonstrating outstanding adaptability and reliability.

     

            


    From the raw material pump into the rough screening, to the centrifugal fine separation, and then to the slurry mixing, blending and reuse – the entire process is highly automated.

     The skid-mounted structure design takes into account both strength and convenience, making it convenient for long-distance transportation as well as for harsh on-site conditions.

    With its continuous innovative technological spirit and solid manufacturing foundation, Kosun has successfully transformed complex mining area operations into simple, efficient, stable and reliable standardized processes.


             

     

     

    Kosun Machinery has always maintained an open, lean and enterprising attitude, providing efficient, stable and environmentally friendly solid waste treatment solutions to

    the international market. Today, Kosun Machinery's presence has spread to over 70 countries and regions around the world,

    continuously empowering the energy and resource industry!

  • Another breakthrough in the Central Asian market! Kosun has started the delivery of 110 mud agitators and sand pumps

    Recently, Xi 'an KOSUN has completed the loading of the first batch of 45 high-performance mud agitators and 20 sand pumps custom-produced for an important partner in Central Asia – Uzbekistan.
     This move marks that the order of over 110 pieces of equipment signed by both parties has entered the substantive delivery stage.
    It fully demonstrated the competitive strength of Xi 'an KOSUN in the international oil and gas equipment market.

     


     

     

    To ensure that the equipment fully meets its strict project standards, the Uzbekistan client specially dispatched a professional engineer team to the Xi 'an KOSUN production base to conduct a comprehensive and detailed pre-shipment acceptance of the first batch of mud agitators and sand pumps to be dispatched. Customer representatives went deep into the workshop and conducted a detailed inspection of the key manufacturing processes, material quality, core performance parameters and overall appearance quality of the equipment. After rigorous testing and evaluation, the customer highly praised Kosun Company's advanced production technology, excellent product quality and strict quality control system, and successfully signed the acceptance document.
     

         

     

    In complex engineering fields involving fluid circulation such as oil drilling, geological exploration, and underground continuous wall construction, the on-site application of mud agitators plays an irreplaceable and crucial role. Its core mission lies in ensuring the stable performance of the circulating medium, especially the drilling fluid, thereby laying the foundation for the smoothness and safety of the entire operation process. The sand pump can efficiently and stably transfer the slurry containing highly abrasive solids, directly affecting the efficiency of the entire solid control process and the service life of the equipment.
     


     

    Xi 'an KOSUN always prioritizes customer satisfaction and product reliability. From precise design, strict material selection to lean manufacturing, every link implements a strict quality control process to ensure that every piece of equipment delivered can operate stably and efficiently at the customer's site and stand the test of time and complex working conditions.

     

            

     

    At present, the first batch of delivered equipment has embarked on its journey to Uzbekistan. Kosun is efficiently organizing the production of the remaining equipment to ensure the strict completion of subsequent
     order deliveries as planned and fully support the smooth progress of the customer's project construction.
    ​This cooperation has further consolidated Kosun Company's position in the Central Asian market and laid a solid foundation for deepening broader cooperation between the two sides in the future.

     

    Xi 'an KOSUN, as an industry benchmark in the fields of oil and gas equipment and environmental governance, has been dedicated to technological innovation and quality improvement for 34 years.
    The company now holds 53 international patent technologies and has continuously obtained global authoritative certifications such as the US API, the EU CE, and the Russian GOST.
    With outstanding product performance and a complete service system, Our business has covered over 70 countries and regions around the world.
    We have long been providing professional solutions for international energy giants and have established stable strategic cooperative relationships in key markets such as Central Asia, Russia and the Middle East.
    This series of achievements fully validates the outstanding quality and market recognition of Kosun products.

  • Xi ‘an KOSUN successfully delivered the renovation project of the vibrating screen mesh bracket for a domestic lake dredging project

    Following the successful delivery of a set of sludge treatment and screening system for the second phase of a large lake dredging project in early 2025 and receiving high recognition from the owner,
    Xi 'an KOSUN has recently taken on the key equipment upgrade task for the first phase of the project again – successfully completing the intelligent transformation of the vibrating screen mesh support
    frame and passing the owner's acceptance in one go The continuation of this technical collaboration marks that Kosun's technical strength and service quality in the field of environmental protection dredging have continuously won the trust of the market.
     
     
    The dredging project in this lake area has a processing capacity of up to 1,800 cubic meters per hour and requires continuous high-intensity operation for many years.
    Traditional vibrating screens are prone to problems such as deformation and cracking of the screen frame during long-term high-load operation, which affects the efficiency of silt removal.
    To break through this bottleneck, the project party conducted multiple rounds of on-site investigations and technical comparisons. Ultimately, Xi 'an KOSUN was selected to carry out a special upgrade and transformation of the existing equipment to enhance the screening efficiency and reduce maintenance costs.

     

              


     

    After a thorough analysis of the on-site working conditions, the Kosun technical team proposed three core renovation plans:
     
    1. Material upgrade: Low alloy high strength structural steel is adopted to replace the original carbon steel brackets, effectively extending their service life.
    2. Structural optimization: Change the type of screen mesh from the original small polyurethane screen mesh to large stainless steel strip seam mesh to reduce maintenance costs and decrease the workload of personnel.
    3. Static mechanical analysis: Adjust the structure of the screen mesh bracket through static mechanical analysis to effectively avoid cracking risks.

     

              

     

    This renovation not only solved the existing problems of the owner, but also provided a standardized renovation example for large-scale water area dredging projects.
    In the future, we will continue to output the "KOSUN solution". After the project is completed, it is expected to significantly improve the screening efficiency of the dredging project.
    Xi 'an KOSUN responds to the call of "Green mountains and clear waters" with technological innovation It demonstrates the social responsibility of environmental protection equipment enterprises.
     
     
    Xi 'an KOSUN has been dedicated to the research and development and manufacturing of solid-liquid separation equipment for over 30 years. Its products are widely used in municipal sludge,
    river dredging, mine tailings and other fields. Its independently developed vibrating screen series equipment is renowned for its high stability, and its service network covers more than 70 countries around the world.

     

     

  • The KD-40 sludge-water separation system has been officially dispatched to Shanghai, facilitating efficient operation of on-board pipeline dredging

    Recently, the KD-40 sludge-water separation system produced by our company has successfully completed production debugging and has been officially dispatched to Shanghai.
    It will be used in conjunction with the vehicle-mounted pipeline dredging system, providing an efficient and reliable solution for urban pipeline maintenance.

     

     

    The KD-40 sludge-water separation system dispatched this time adopts advanced sludge-water separation technology and is equipped with our company's LS752 vibrating screen equipment.It features high separation efficiency, stable operation, and durability. The screen is configured with a double-layer slit mesh design, which can effectively meet the sludge removal requirements under complex working conditions and significantly improve the sludge-water separation efficiency. Its modular structure design and the selection of high-quality materials have significantly extended the service life of the equipment, reduced maintenance costs, and brought long-term economic benefits to customers.
     

                                                                                                           

     

    The KD-40 sludge-water separation system is specially designed for vehicle-mounted pipeline dredging scenarios. It is compact in size and easy to move, allowing for quick on-site operation and significantly enhancing dredging efficiency. It is particularly suitable for sludge treatment in urban underground pipe networks, municipal engineering, and other fields.
     
    Support smart cities and practice green environmental protection
    With the acceleration of urbanization, the problem of pipeline siltation has become increasingly prominent. Traditional dredging methods are inefficient and costly. The application of Xi 'an KOSUN's sludge-water separation system will significantly enhance the automation level of silt removal operations, reduce manual intervention, and achieve efficient separation of sludge and water, making waste treatment more environmentally friendly and economical.

     

    Xi 'an KOSUN is dedicated to the research and development and manufacturing of solid-liquid separation environmental protection equipment. It holds 53 patented technologies and its products are widely used in municipal, industrial, mining and other fields. It is committed to becoming a globally leading supplier of solid-liquid separation technology. We continue to focus on the field of environmental protection equipment, promoting industry upgrading with innovative technologies and providing customers with smarter and more reliable solutions.

     

     

  • Breaking News-Uzbek customers give thumbs up! Xi’an KOSUN mud mixers are successfully delivered

    Recently, 20 high-performance mud agitators produced by Xi 'an KOSUN were successfully shipped and officially sent to Uzbekistan.
    This batch of equipment will be used in local oil drilling projects in Uzbekistan to help customers improve construction efficiency.


    Xi 'an KOSUN mud agitators are manufactured with advanced technology and feature high-efficiency stirring, wear resistance and durability, as well as adaptability to complex working conditions.

    They can be widely applied in fields such as oil drilling, mining, and municipal engineering. The products are strictly produced in accordance with international standards, featuring stable performance and reliable quality.

     

    As an important energy producer in Central Asia, Uzbekistan has continuously intensified its efforts in the development of oil and gas resources in recent years.

    With the increase in drilling depth and the complexity of the formation, the technical requirements for solid control systems are becoming increasingly strict. Xi 'an KOSUN has successfully

    gained customer recognition with its superior product quality and comprehensive after-sales service. During the acceptance process,

    the customers highly praised the performance of the equipment and the professional services provided by XX Company, and expressed their anticipation for long-term cooperation.
     

          

    Xi 'an KOSUN has always adhered to the customer demand-oriented approach, providing high-quality products and services, and offering more efficient solutions for global customers!

    Xi 'an Kosun will continue to uphold the business philosophy of "technological innovation, quality first, and customer-oriented", continuously increase investment in research and development,

    and constantly improve product performance and service levels. The company plans to establish a more complete service network in Central Asia to provide customers

    with more timely technical support and after-sales service, and help the global oil and gas industry achieve efficient, environmentally friendly and sustainable development.